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vertical-planetary-mixer-2

Vertical planetary mixer

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

Batch

Mix cocoa liquor, cocoa powder, sugar, and lecithin in a small scale and refine small batches of chocolate compound in one easy to use system.


<h2>Small-batch production of chocolate compound</h2>
The Wiecon Mixer-Refiner from Duyvis Wiener is a complete solution for the small-scale production of chocolate mass, compound, coatings, creams, and bread spreads.

With its proven track record for compound mixing and small-batch production: The Wiecon is easily adapted to fulfill a variety of compound and chocolate mixing processes. It efficiently handles the mixing and grinding processes simultaneously, refining your product to the required particle size, saving you time and energy.

It is available in two models: 25, with a batch content of 275 Kg, and the Wiecon 50, with a batch content of 450 kg.

Mixer and refiner for chocolate compound

Milling machines are used to reduce the size of material by cutting, crushing, or grinding it. The choice of industrial milling equipment depends on the industry and the materials to work with. Besides, there is a significant difference between those aimed to remove layers from metal or other materials workpieces and those designed to reduce particle size for materials that come in bulk.

Milling

liquid

solid

<span style="font-weight: 400;">For the best quality confectionary and bakery products, controllable and reliable mixing of doughs, fondants and creams is vital. Computerised planetary mixers offer the maximum flexibility and control, increasing product quality and efficiency across both single-product and flexible production environments.</span>


<h2>Unique planetary mixing solution with enhanced features</h2>
<span style="font-weight: 400;">Tonelli’s exclusive planetary mixing system is designed to offer maximum flexibility whilst delivering the highest quality results. By combining the use of one or two tools with a scraper in a fully customisable ratio, it provides the highest quality mix possible with complete control.</span>

<span style="font-weight: 400;">Tonelli’s heritage in design and manufacture of baking and confectionery equipment means that their vertical planetary mixers can work with a wide range of ingredients and product types, including options for automatic feeding of ingredients and dosing and a range of product transfer solutions to suit a wide range of bakery masses.</span>

<span style="font-weight: 400;">These mixers can be used for many products, including cookies, shortbreads and cake mixes, as well as creams, mousses and ganaches, all with the highest levels of control and mix quality.</span>

<span style="font-weight: 400;">Constructed of AISI 304 stainless steel throughout for easy cleaning, the vertical planetary mixer features a fully washable mixing environment that is safe for high pressure washing and can integrate with Clean In Place (CIP) circuits.</span>

<span style="font-weight: 400;">Over 20 mixing tools are available to suit a wide range of product, and they have been designed to be quick and easy to change, minimising downtime.</span>

Planetary mixer for confectionery and bakery production

Continuous

When making a cake, the proper mixing of liquid batter is critical to ensuring it looks its best. If that’s not the case, the cake will have holes caused by air bubbles and will rise unevenly.


<h2>Mixing ingredients for cream and batters via emulsification or aeration</h2>
The TT Italy Turbo Mixer for cream and liquid batters uses a three-part approach to handling your mixing needs. First, the pre-mixer prepares the necessary ingredients. It includes two separate systems for cream and liquid batter. The cream system has blades that rotate on a horizontal axis, while the batter setup has blades rotating on a vertical axis.

The buffer tank that follows, feeds the Turbo Mixer constantly. It features a stainless-steel body to keep the pre-mixed components safe from sedimentation. The patented technology of the Turbo Mixer consists of a special design of the pins (teeth) that allow better homogeneity and aeration. The mixer emulsifies and aerates the contents with air, producing a suitable specific gravity. The air or gas injection feature in the turbo head allows air to move through.

Mixing system for batter and cream

Aerators are devices used for mixing air (oxygen transfer) with a liquid such as water or oil to form a homogeneous product. Selecting an industrial aeration system involves choosing a suitable mixing head and considering the desired input and output flows, temperature, level of aeration, properties of the liquid phase, and the degree of automation and pressure control. Aerators are used in the food industry for the production of fat-based center masses and crèmes and in the chemical industry for wastewater treatment. When it comes to water treatment, surface aerators are most commonly used.

Aeration

An emulsifier is used to mix two immiscible liquids. Heating or cooling requirements during emulsification, overpressure or vacuum requirements, the need for wall scrapers, design of the mixing head, the viscosity of the liquids, and the desired droplet size are all important considerations when selecting an emulsifying system. Emulsifiers are typically used in the food industry for the production of batters, creams, and sauces, in the pharmaceutical and cosmetics industry for the production of creams and lotions, and in the chemical industry for the production of paint and other emulsions.

Emulsifying

The blending process is critical to the flavor quality of tea. But the physical impact of the mixing mechanism on the tea leaves risks downgrading their aromatic profiles. Internal friction breaks the leaves and produces dust, causing the unwanted release of volatile compounds.


<h2>Protect the leaves during tea mixing</h2>
The gentle tea mixer machine from Lindor applies gentle blending to protect the leaves from breakage. The mixing drum is designed with non-movable blades that scoop up the tea leaves and let them flow under gravitational force.

The absence of paddles or ribbons found in conventional technology means that the delicate material is not subjected to collision with tooltips. This technique protects the integrity of the leaf size and shape, conserving its natural flavor.

Further aromatization is possible with an optional liquid injection system or by mixing in flavor granulates. Alternatively, the two methods can be combined.

Mixing under gravity facilitates short mixing times for homogeneous blending, including tea leaves with complex shapes.

The gentle tea mixer comes in batch capacities ranging from 10 to 25,000 liters and integrates with other equipment, including sieves, bag filling stations, metal detectors, and magnets.

Gentle mixer for tea blending

Blending

The fragile nature of gelatin makes it a challenging material to blend homogeneously. Friction during mixing leads to heat increments that disintegrate the peptide bonds in gelatin. Localized hot spots cause the particles to stick together and form lumps, undermining the entire gelatin production process.


<h2 style="margin: 6.0pt 0cm 6.0pt 0cm;"><span lang="EN-US">Mix gelatin without exposing it to heat</span></h2>
The Lindor gelatin mixer blends powders in a frictionless environment, preventing the buildup of temperatures. The fixed blades in the mixing drum gently guide the contents into a sliding motion driven by gravity. This approach avoids any physical contact with movable parts, such as paddles or ribbons, that exert heat stress on the particles.
The mixing technology blends gelatin powders without the risk of dissolving their chemical structures and prematurely activating gelatinization. The internal flow achieves a high grade of homogeneity, even at short mixing times of 3-5 minutes .
The unit is designed for quick and easy cleaning and is made of hygienic stainless steel. The gentle mixer range operates at low power, consuming fewer than 2kW per ton.

Gentle mixing solution for gelatin powder