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Vertical planetary mixer

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

Continuous

Industrial

In pharmaceutical and food industries, securely capping various bottle shapes and sizes is essential to ensure product integrity. High-speed production lines require reliable capping solutions that can handle different cap types with consistent torque and minimal downtime.
<h2>Efficient capping of diverse bottle shapes</h2>
The Rotary Capper from IMA is a versatile capping system designed to handle both screw and press-on caps on round or irregular shaped containers. Available in models with 3, 4, 6, 8, and 10 heads, it accommodates various production speeds, up to 300 bottles per minute for larger systems. Key features include fast tool-less changeover for operator convenience and an easy-to-navigate touchscreen HMI with a product recipe system for quick adjustments. The magnetic clutch application ensures reliable and consistent torque for screw caps, including child-resistant and induction sealed closures. For added precision, servo torque control is available as an option. Integrated cap bowl feeders reduce noise levels and facilitate efficient operation.

Rotary capper for round and irregular shaped containers

When looking for capping equipment, it is crucial to know first which type of capper your product requires. Do you want screw caps, twist-off caps, hand pumps, or push-pull caps on your bottle or container? If you require different cap types for format changeover times can be time-consuming. The bottle cap seals the top opening of a bottle to guard the product against leakage and spoilage and sterility and filling requirements depend on the nature of your product.

Capping

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

liquid

solid

In high-volume biscuit manufacturing, consistent and efficient production of sandwich biscuits is crucial. Manual processes are time-consuming and prone to inconsistencies, impacting both output and product quality. Automating this process can significantly enhance production rates and maintain product uniformity.
<h2>Produce and manage sandwich biscuits efficiently</h2>
The SAMA 2 is an advanced electronic system designed for the automatic production of sandwich biscuits or crackers. This model features dual lanes for increased throughput, yielding approximately 1,400 to 1,500 sandwich biscuits per minute. It utilizes integrated servo-driven wire cut technology for precise cream dosing, ensuring each sandwich is filled consistently. For varied production needs, a range of collection systems is available, including row multipliers, rotary and penny stackers, exit conveyor belts, and portion feeders. Manufactured by IMA Group, this system is ideal for industrial food and dairy applications.

Automatic sandwich biscuit production system

Blending

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

When handling a diverse range of liquid to pasty products, maintaining high flexibility and efficiency is crucial. Traditional filling systems may lack the versatility required for various container types and product viscosities, posing production challenges.
<h2>Fill and seal pre-formed containers efficiently</h2>
The R-Line, from IMA Group, is a versatile rotary filler designed for various applications. It boasts a modular design concept that prioritizes flexibility, enhancing both accessibility and sustainability. Capable of filling products from liquids to high-viscosity pastes, the R-Line accommodates pre-formed cups, tubs, buckets, glass jars, and bottles. It supports the use of recyclable mono-material and paper-based cups and lids. With an output capacity of up to 36,000 cups per hour, depending on the cup size and volume, the machine meets diverse production needs. The R-Line comes in four versions (S, M, L, XL), each with specific dimensions and capabilities, ensuring suitability for different production scales. The open design and wash-down capabilities ensure hygienic operations, ranging from 'Clean' to 'Aseptic Ready'.

Rotary filling and sealing for liquid to pasty products

Sealing

Batch

In industries where precise blending of fragile powders or high-temperature processing of powders with liquids is required, achieving uniform mixing without damaging the product can be challenging. Controlling temperature and ensuring minimal product distortion is crucial in these scenarios.
<h2>Blend powders with high accuracy</h2>
The Conical Paddle Mixer (CPM) from Hosokawa Micron is a versatile batch mixer designed for mixing, drying, and reaction processes. It features a conical-shaped vessel and a central paddle rotor that creates vertical and axial motion, ensuring thorough and gentle mixing. The CPM is available in volumes from 50 to over 15,000 liters, making it suitable for small-scale to large-scale industrial applications. Its design allows optimization of the mixing process by adjusting the rotation speed, typically between 1 and 10 m/s, to control the mixing energy. Key applications include the mixing of fragile powders, powders with liquids, and high-temperature processing. The CPM can also handle tasks such as sterilization, pasteurization, and vacuum drying with liquid recovery. Ancillary options include various outlet valves, liquid spraying systems, samplers, lump breakers, and access doors with FDA-approved seals.

Conical paddle mixer for accurate powder blending

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

The Pasteurization process is the method of subjecting liquids to mild heat at a specific temperature and time, and quickly cooling them down again in order to destroy pathogens in your fermented or semi-fermented products. Thus, increasing the shelf life of the manufactured products. Untreated microorganisms may lead to diseases, spoilage, or unwanted fermentation. Most pasteurization equipment operate in a continuous method using plate heat exchangers to keep a uniform level of high efficiency sterilization.

Pasteurizing

Industrial sterilization processes are employed in different industries to completely eliminate all living microorganisms from the final product. For instance, in food processing, sterilization equipment is used to produce a stable product with a long shelf-life by eradicating harmful bio-contaminants. Instead, in the medical field, sterilization technologies aim to prevent the transmission of microbes to patients by sterilizing all the tools and medical devices that come in contact with the patient. Most sterilization equipment, such as autoclaves, employs high-temperature pressurized steam to destroy bacteria and disinfect surfaces from spores. Other methods include radiation sterilization or using chemicals such as hydrogen peroxide for disinfection.

Sterilization

Powder

In the agricultural and horticultural industries, ensuring uniform coating of seeds is essential. Traditional methods can lead to inconsistent coverage, potential seed damage, and high operational costs. The need for precise and efficient seed coating solutions is critical to enhance germination rates and protect seeds from pathogens.
<h2>Efficiently coat seeds without damage</h2>
The rotary seed coater from Hoopman Equipment & Engineering is designed for high-capacity and accurate seed coating. Unlike conventional mixers, the rotary coater operates without paddles or other moving parts that could damage seeds. Its new technical design ensures long-life and wear resistance, while interchangeability at service enhances maintenance efficiency. With over 35 years of experience in seed coating technology, Hoopman has engineered the rotary coater to cater to various seed types. The system operates smoothly and maintains the integrity of seeds, making it ideal for industries requiring meticulous seed treatment.

Rotary seed coating system

To coat your consumer products with color or taste-enhancing substances, specialized technologies are available that ensure all the contents are individually and evenly covered. The process starts with loading your goods onto rotating drums, exposing the products to spray nozzles that treat them with your prescribed coating formula.

Coating

Manual

In manufacturing, achieving uniform dispersions and agitations in varying batch sizes is a common challenge. Traditional mixers often struggle with efficiency and consistency, especially in small batches. This can result in increased production time and inconsistent product quality.
<h2>Efficiently mix and disperse in standard drums</h2>
The drum mixer from Hockmeyer Equipment delivers advanced mixing technology in a design that's both convenient and compact. Specifically engineered for a standard 55-gallon drum, it can also handle smaller batches as little as 3 gallons in a 5-gallon pail. This versatility ensures precise mixing and dispersions, making it suitable for various industrial applications. The mixer features a 15-horsepower explosion-proof motor and operates with a variable frequency inverter for controlled speed adjustment. An 8-inch diameter 'D' style blade and safety features such as a height limit switch and can lock add to its reliability. The unit's adjustable positioning allows for easy manual raising and lowering, enhancing operational flexibility. With options for floor mounting and compatibility with multiple drum styles, this mixer is adaptable to various production needs.

Drum mixer for dispersions & agitations

Dispersing systems are used to produce emulsions of two immiscible liquids or dispersions of solid particles in a liquid medium. The mixers generally operate on the rotor/stator principle and apply a high shear force on the suspended particles to break them down. The choice of a dispersion mixer depends on the physical state of the material being dispersed, the continuous or batch nature of the process, desired particle size, and the viscosity of the mixture. Dispersion mixers are widely used in the food industry for the dispersion of solid ingredients in oil or water and in the coatings industry for the dispersion of pigments.

Dispersing

Packaging operations in the food industry often require efficient systems to accurately fill cans, jars, or canisters with dry free-flowing products. Ensuring precise net weight and minimizing product spills or jams is crucial for maintaining productivity.
<h2>Fill up to 90 containers per minute</h2>
The Rotary Can Filler from Heat and Control (CEIA) is designed for continuous motion indexing and filling, delivering up to 90 containers per minute. Its single-lane conveyor feeds containers to multiple starwheels for precise positioning beneath a rotating funnel wheel, ensuring accurate net weight filling without jams or spills. Adjustable conveyor side guides allow for easy adaptation to various container heights and diameters. Ideal for dry free-flowing products such as various nuts, this filler is built to IP65 standards for washdown environments.

Rotary can filler for dry free-flowing products

Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

Weighing

In industrial food processing, achieving uniform drying and roasting for large volumes of products like nuts, seeds, and meat snacks can be challenging. Ensuring consistent heat distribution while minimizing energy loss is crucial to maintaining product quality and efficiency.
<h2>Optimizes drying and roasting efficiency</h2>
The Rotary Dryer Roaster by Heat and Control is a continuous multi-zone convection system designed for optimal drying and roasting. Its smart, step-spiral, and flighted drum design ensures first-in, first-out production and even heating. The system focuses heated air only into the product bed, minimizing heat loss and maximizing heat transfer. This precision temperature control leads to uniform product quality. Constructed from stainless steel with an optional clean-in-place system, it meets stringent food safety standards while offering hassle-free sanitation with full 360° interior access. Ideal applications include nuts, seeds, jerky, meat chips, and pet treats. It features multiple processing zones that independently manage temperature and airflow to accommodate diverse product characteristics.

High volume rotary dryer roaster for continuous drying

<span style="font-weight: 400">The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.</span>

Heating

Roasting involves extended exposure to heat in an oven or over a fire. Depending on your end product, roasting equipment makes sure that the raw materials you put in undergo even roast intensity before they are transferred for further processing. Some roasting technologies may also be used for other cooking requirements, including toasting and drying. When thinking about roasting, the idea of roasted coffee comes to mind. However, there are a wide array of food products that go through a roasting process. For example, nuts such as almonds and cashews go through a roasting machine

Roasting

When drying robust food items like nuts, tubers, or pomace, ensuring thorough ventilation and moisture removal is crucial. Traditional dryers may fall short, leading to uneven drying and potential spoilage. A reliable rotary drum drying process can eliminate these issues, providing a consistent and effective solution.
<h2>Ensures homogeneous and efficient drying</h2>
The Trommeltrockner by HARTER drying solutions is a rotary drum dryer designed for effective and homogeneous drying of rugged food products. What sets this dryer apart is its custom-made sealing system, which forces dry air through the drum, ensuring consistent and thorough ventilation. This method guarantees complete and gentle drying of products within the drum. Depending on the nature and quantity of the products, the drying process can be static or involve minimal interval movement to accommodate products less sensitive to motion. Operating within a low-temperature range, the process suits the drying requirements of products such as shell fruits, tubers, pomace, and more. The focus remains on achieving uniform drying over aesthetic appearance, providing a tailored solution for various industrial drying needs.

Rotary drum dryer for robust food products

Pilot

When handling a variety of biomass materials such as wood chips, switchgrass, or corn stover, the challenge is achieving uniform particles for increased conversion efficiencies while maintaining low energy consumption and a compact footprint.
<h2>Process biomass with precision and efficiency</h2>
The M24P Series Crumbler® by Forest Concepts is a pilot-scale commercial rotary shear designed to handle diverse biomass feedstocks, including wood chips, corn stover, switchgrass, bamboo, sage, hemp, and agave. With the capacity to process up to 2 wet tons (1 dry ton) per hour or 4,000 wet tons (2,000 dry tons) per year, it offers a versatile solution for producing uniform particles. The machine operates with minimal energy consumption and features a PLC control system, full safety guarding, and a smooth, quiet operation. It includes multiple cutter-width processing heads available, tailored to specific feedstock requirements, allowing for flexibility in operations. The compact design (5' x 6' footprint) and 24-inch wide infeed capacity make it suitable for various pilot facility installations.

Pilot-scale commercial rotary shear for biomass processing

Cutting

Handling

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

When dealing with the challenge of converting raw feedstocks like wood chips, corn stover, and bamboo into uniform particles, traditional equipment can often require pre-drying and consume high amounts of energy. This process can be inefficient and costly, especially for materials with varying moisture contents.
<h2>Achieve uniform particle size efficiently</h2>
The M24M Series Crumbler® from Forest Concepts is a medium-scale rotary shear designed to handle a wide range of materials including wood chips, corn stover, switchgrass, bamboo, sage, hemp, and agave. Capable of processing up to 2 wet tons (1 dry ton) per hour and 4,000 wet tons (2,000 dry tons) per year, it produces highly uniform particles that enhance conversion efficiencies. Unlike traditional systems, it operates efficiently without requiring pre-drying of high and low moisture feedstocks. Featuring options for 20hp or 30hp energy consumption and customizable PLC controls, this compact rotary shear fits seamlessly into various system configurations, including single unit, stacked, or sequential setups. The modular design accommodates different cutter-width processing heads, allowing for precise tailoring of particle sizes. With a small footprint of 4.8’ x 4.3’, smooth and quiet operation, and standard 460VAC 3ph power, it offers robust performance with low energy requirements.

Rotary shear for wood chips and biomass processing

Crushing is the process of applying an amplified force to a material to break it down into smaller pieces. A crusher is a machine designed to crush large chunks of material into smaller bits or a powder. They are used to reduce mineral rocks to smaller rocks, gravel, or dust. They are also used to reduce the size of waste materials for easier disposal/recycling or to reduce the size of a solid mix of raw materials. Crusher equipment selection depends on the physical properties of the material to be processed, the in-feed size, and the desired output particle size.

Crushing

Grinders use a spinning blade or rotating abrasive elements to reduce the size of various materials. The specifications, RPM and grit of the engineered grinder, will result in various particle sizes. As a result, what you want to make will determine the type of grinder you need. Grinding is used for improving the texture and flow properties of various products and to enhance the flavor of food products such as coffee, spices, sugar, nuts, sesame, poppy seeds, lentils, wheat, and rice. Choosing the right rotational speed, grinding elements, and processing power allow the grinding and shredding of a wide range of materials into coarse or fine powders. Popular types of heavy duty grinders in food processing include angle grinders, bench grinders and meat grinders.

Grinding

A shredder is used to reduce the size of various materials through the cutting action of its contra-rotating shredding rollers or knife shafts. Industrial shredders come in many different designs, sizes, and variations. Shredders are best used for the disposal of used tires, scrap metal, car wrecks, garbage, recycling of plastics, paper, and shredding of various foods such as cooked cereals. The choice of a suitable heavy duty shredder depends on the properties of the material to be processed, the desired shred size, the size of the in feed material, and the volume of material to be processed.

Shredding

In the brewing process, managing yeast and dry hop residuals can be challenging, especially when dealing with high solids in suspension. Traditional filtration methods often struggle with these materials, leading to inefficiencies and potential quality issues.
<h2>Filters yeast and dry hop residuals efficiently</h2>
The Dynamos from Easybrau-Velo (Omnia Technologies) is a revolutionary rotary crossflow filter specifically designed for filtering yeast and dry hop residuals without adjuvants. It features a series of rotary discs that spin through the product, enabling a self-cleaning process. The innovative calibrated back-wash system ensures high-quality filtration with filtrate recovery up to 95%. The system is compact and available in models ranging from 1m² to 20m². It operates with very low energy consumption and supports high nominal flow rates with 25-100 l/m²h for lees. The design allows for long filtration cycles, up to 96 hours, and ensures no oxygen pick-up during the process. The open and fully inspectable discs simplify maintenance and ensure consistent performance.

High solids crossflow filter for beer sediment removal

Industrial filtration equipment separates solid matter from liquid by using a filter medium. The filter allows only the fluid to pass through but retains the solid matter. The choice of filtration equipment depends on the particle size, the consistency of the mixture, and the nature of your product.

Filtration

When processing pet food, feed, or similar bulk materials, achieving precise size separation is essential. Ensuring minimal product damage while complying with safety guidelines can be challenging using traditional methods.
<h2>Separate particles with minimal damage</h2>
The Rotary Drum Sifter from Dinnissen is designed specifically for the separation of pellets and chunks. This inclined rotating drum features perforations that allow smaller particles to fall through while larger ones remain inside. Operating at less than 1 meter per second, it minimizes product damage and ensures compliance with ATEX guidelines. The drum can be equipped with different perforation sizes to accommodate various products. The sifter is suitable for moist, sticky mixtures as well as dry granules. Available in multiple sizes, it can satisfy a range of capacity requirements. The Rotary Drum Sifter ensures both fine and coarse product can be reused, optimizing your production process with minimal waste.

Rotary drum sifter for pellets and chunks

Sieving machines are available in various designs such as linear sieves, tumbler sieves, and vibrating sieves each employing a different sieving action. The choice of a suitable sieving machine depends on the desired particle size distribution, required amplitude and frequency of vibrations, and the physical state of the mixture. Sieving machines are used for removing dust from granular products and for grading grains. They are also used for the classification of granular material and the separation of solids from a slurry mix in the food processing industries.

Sieving

In the ice cream production industry, the need for versatile and efficient filling systems is essential to meet diverse product demands. Challenges include maintaining high production speed and ensuring customizable filling options for different ice cream formats.
<h2>Enhance your production with customizable rotary filling</h2>
The Catta 27 Rotary Filling Solutions, particularly the Roto S, Roto M, Roto B, and Roto CLP models, offer a compact and efficient way to fill ice cream products. These systems are highly modular, allowing for flexibility in production. The Roto S can handle cones and cups with one or two rows and has a throughput of 3,000 beats per hour within dimensions of 1.3 x 1.2 x 1.8 meters. The Roto M works on cups and tubs with a throughput of 2,700 beats per hour, measuring 1.4 x 1.1 x 1.8 meters. The Roto B model can handle up to four rows of both cones and cups and one or two rows of tubs, operating at 2,700 beats per hour with sizes starting from 1.4 x 1.6 x 1.8 meters. Lastly, the Roto CLP specializes in push-ups, accommodating one or two rows, with a throughput of 2,000 beats per hour and dimensions of 1.6 x 1.3 x 1.8 meters. All models are fully customizable with various stations and accessories to meet specific production needs.

Rotary filling solutions for ice cream cups and cones

In industries handling materials like fibrous, tough, or firm products, achieving the desired degree of fineness can be particularly challenging. Traditional milling methods often fall short in delivering consistent particle size and low dust emissions, leading to inefficiencies and additional maintenance.
<h2>Mill materials to preferred fineness easily</h2>
The Rotary Mill by Brabender, distributed by Anton Paar, is an advanced milling tool designed for processing a wide range of fibrous, tough, and firm materials. What sets this mill apart is its use of interchangeable sieves, available in mesh sizes from 0.5 mm to 5 mm, allowing for tailored milling to specific fineness requirements. The blades are also easily interchangeable, making the system versatile and simple to maintain. Its effective sealing mechanism significantly reduces dust emissions, minimizing cleaning time and enhancing working conditions. The mill finds applications in various industries, from food processing to material science, where precision milling and easy maintenance are crucial.

Rotary mill for tough and fibrous materials

Milling machines are used to reduce the size of material by cutting, crushing, or grinding it. The choice of industrial milling equipment depends on the industry and the materials to work with. Besides, there is a significant difference between those aimed to remove layers from metal or other materials workpieces and those designed to reduce particle size for materials that come in bulk.

Milling

In high-volume packaging environments like food processing facilities, managing the flow of packaged products can be labor-intensive. Reducing manual handling not only increases throughput but also minimizes the risk of damage during the packing process.
<h2>Conveys bags to the packing area</h2>
The Packoff Conveyor from AC Horn Manufacturing is designed to streamline your packaging process. This solution carefully accepts bags from the packaging machine and transports them to a Rotary Table for packing. With fully adjustable features tailored for operator comfort, it reduces the labor typically required for case packing. The system minimizes manual handling, thus reducing the likelihood of product damage and increasing overall efficiency. It finds applications in industries handling popcorn, roasted nuts, coated nuts, blanched peanuts, Japanese peanuts, nut butter, corn tortillas, chips, and pellets. Additionally, optional features like a packer stand and rotary table further enhance its versatility and ease of use.

Packaging conveyor for efficient bag handling

Packaging

In battery production, a critical phase entails mixing solids with liquids. To achieve optimal performance, minimizing agglomerates in the coating masses is vital. This necessitates a homogeneous dispersion of particles in the coating slurry, comprising solvents, binders, and adhesive materials. Nevertheless, traditional procedures continue to face persistent challenges, such as clumping and undissolved powder residues on unwetted tank surfaces.


<h2>Fully enclosed batch mixing system for fuel cell and battery</h2>
The CMX 2000 inline mixer from IKA incorporates powders into liquids in an enclosed and complete system. It mixes the liquid solvents homogeneously with solids ensuring consistent product and dispersion quality with concentrated energy input.

Featuring a dosing feeder for solids and recirculation technology, the solution limits the mixing process to one machine and reduces the potential for emissions.

The multi-level pump is designed to keep high-viscosity materials flowing without leaving deposits in the mixing container. The chemicals are recirculated to ensure consistent blending and prevent the formation of agglomerates in the final mix.

Solid may be fed with a bulk bag unloader, a hopper, sack-emptying boxes, or directly from the bag with a suction lance. The CMX 2000 is available for batch sizes between 2 and 5.000 liters.

Inline solid-liquid mixer for battery production

Incorporating solids into liquids is a critical process in producing paints, coatings, and battery components. But this step raises serious emissions concerns. Pumping the materials from one mixing vessel to the next promotes the release of dust particles and solvents into the air.


<h2>Fully enclosed batch mixing system for paints and coatings</h2>
The CMX 2000 inline mixer from IKA incorporates powders into liquids in an enclosed and complete system. Featuring a dosing feeder for solids and recirculation technology, the solution limits the mixing process to one machine and reduces the potential for emissions.

The multi-level pump is designed to keep high-viscosity materials flowing without leaving deposits in the mixing container. The chemicals are recirculated to ensure consistent blending and prevent the formation of agglomerates in the final mix.

Solid may be fed with a bulk bag unloader, a hopper, sack-emptying boxes, or directly from the bag with a suction lance. The CMX 2000 is available for batch sizes between 2 and 5.000 liters.

Inline solid-liquid mixer for chemicals and paints

The fragile nature of gelatin makes it a challenging material to blend homogeneously. Friction during mixing leads to heat increments that disintegrate the peptide bonds in gelatin. Localized hot spots cause the particles to stick together and form lumps, undermining the entire gelatin production process.


<h2 style="margin: 6.0pt 0cm 6.0pt 0cm;"><span lang="EN-US">Mix gelatin without exposing it to heat</span></h2>
The Lindor gelatin mixer blends powders in a frictionless environment, preventing the buildup of temperatures. The fixed blades in the mixing drum gently guide the contents into a sliding motion driven by gravity. This approach avoids any physical contact with movable parts, such as paddles or ribbons, that exert heat stress on the particles.
The mixing technology blends gelatin powders without the risk of dissolving their chemical structures and prematurely activating gelatinization. The internal flow achieves a high grade of homogeneity, even at short mixing times of 3-5 minutes .
The unit is designed for quick and easy cleaning and is made of hygienic stainless steel. The gentle mixer range operates at low power, consuming fewer than 2kW per ton.

Gentle mixing solution for gelatin powder

The blending process is critical to the flavor quality of tea. But the physical impact of the mixing mechanism on the tea leaves risks downgrading their aromatic profiles. Internal friction breaks the leaves and produces dust, causing the unwanted release of volatile compounds.


<h2>Protect the leaves during tea mixing</h2>
The gentle tea mixer machine from Lindor applies gentle blending to protect the leaves from breakage. The mixing drum is designed with non-movable blades that scoop up the tea leaves and let them flow under gravitational force.

The absence of paddles or ribbons found in conventional technology means that the delicate material is not subjected to collision with tooltips. This technique protects the integrity of the leaf size and shape, conserving its natural flavor.

Further aromatization is possible with an optional liquid injection system or by mixing in flavor granulates. Alternatively, the two methods can be combined.

Mixing under gravity facilitates short mixing times for homogeneous blending, including tea leaves with complex shapes.

The gentle tea mixer comes in batch capacities ranging from 10 to 25,000 liters and integrates with other equipment, including sieves, bag filling stations, metal detectors, and magnets.

Gentle mixer for tea blending

When making a cake, the proper mixing of liquid batter is critical to ensuring it looks its best. If that’s not the case, the cake will have holes caused by air bubbles and will rise unevenly.


<h2>Mixing ingredients for cream and batters via emulsification or aeration</h2>
The TT Italy Turbo Mixer for cream and liquid batters uses a three-part approach to handling your mixing needs. First, the pre-mixer prepares the necessary ingredients. It includes two separate systems for cream and liquid batter. The cream system has blades that rotate on a horizontal axis, while the batter setup has blades rotating on a vertical axis.

The buffer tank that follows, feeds the Turbo Mixer constantly. It features a stainless-steel body to keep the pre-mixed components safe from sedimentation. The patented technology of the Turbo Mixer consists of a special design of the pins (teeth) that allow better homogeneity and aeration. The mixer emulsifies and aerates the contents with air, producing a suitable specific gravity. The air or gas injection feature in the turbo head allows air to move through.

Mixing system for batter and cream

Aerators are devices used for mixing air (oxygen transfer) with a liquid such as water or oil to form a homogeneous product. Selecting an industrial aeration system involves choosing a suitable mixing head and considering the desired input and output flows, temperature, level of aeration, properties of the liquid phase, and the degree of automation and pressure control. Aerators are used in the food industry for the production of fat-based center masses and crèmes and in the chemical industry for wastewater treatment. When it comes to water treatment, surface aerators are most commonly used.

Aeration

An emulsifier is used to mix two immiscible liquids. Heating or cooling requirements during emulsification, overpressure or vacuum requirements, the need for wall scrapers, design of the mixing head, the viscosity of the liquids, and the desired droplet size are all important considerations when selecting an emulsifying system. Emulsifiers are typically used in the food industry for the production of batters, creams, and sauces, in the pharmaceutical and cosmetics industry for the production of creams and lotions, and in the chemical industry for the production of paint and other emulsions.

Emulsifying

<span style="font-weight: 400;">For the best quality confectionary and bakery products, controllable and reliable mixing of doughs, fondants and creams is vital. Computerised planetary mixers offer the maximum flexibility and control, increasing product quality and efficiency across both single-product and flexible production environments.</span>


<h2>Unique planetary mixing solution with enhanced features</h2>
<span style="font-weight: 400;">Tonelli’s exclusive planetary mixing system is designed to offer maximum flexibility whilst delivering the highest quality results. By combining the use of one or two tools with a scraper in a fully customisable ratio, it provides the highest quality mix possible with complete control.</span>

<span style="font-weight: 400;">Tonelli’s heritage in design and manufacture of baking and confectionery equipment means that their vertical planetary mixers can work with a wide range of ingredients and product types, including options for automatic feeding of ingredients and dosing and a range of product transfer solutions to suit a wide range of bakery masses.</span>

<span style="font-weight: 400;">These mixers can be used for many products, including cookies, shortbreads and cake mixes, as well as creams, mousses and ganaches, all with the highest levels of control and mix quality.</span>

<span style="font-weight: 400;">Constructed of AISI 304 stainless steel throughout for easy cleaning, the vertical planetary mixer features a fully washable mixing environment that is safe for high pressure washing and can integrate with Clean In Place (CIP) circuits.</span>

<span style="font-weight: 400;">Over 20 mixing tools are available to suit a wide range of product, and they have been designed to be quick and easy to change, minimising downtime.</span>

Planetary mixer for confectionery and bakery production

Mix cocoa liquor, cocoa powder, sugar, and lecithin in a small scale and refine small batches of chocolate compound in one easy to use system.


<h2>Small-batch production of chocolate compound</h2>
The Wiecon Mixer-Refiner from Duyvis Wiener is a complete solution for the small-scale production of chocolate mass, compound, coatings, creams, and bread spreads.

With its proven track record for compound mixing and small-batch production: The Wiecon is easily adapted to fulfill a variety of compound and chocolate mixing processes. It efficiently handles the mixing and grinding processes simultaneously, refining your product to the required particle size, saving you time and energy.

It is available in two models: 25, with a batch content of 275 Kg, and the Wiecon 50, with a batch content of 450 kg.

Mixer and refiner for chocolate compound