High solids crossflow filter for beer sediment removal

Achieve high-quality, sediment-free beer with minimal oxygen uptake using a revolutionary crossflow filtration system designed to handle high solid loads effectively.

Filters Yeast and Dry Hop Residuals

The Dynamos High Solids Rotary Crossflow Filter, part of the Easybräu-Velo range by TMCI Padovan, provides an innovative solution for breweries aiming to refine their filtration processes. This rotary crossflow filter features a dynamic system with rotating discs that ensure efficient separation of yeast sediments and dry hop residuals. Designed for continuous operation, it offers a self-cleaning feature with a calibrated back-wash system, significantly reducing downtime and maintenance efforts.

Ideal for use in brewing and food and beverage industries, the filter is capable of producing sediment-free, high-quality beer with minimal oxygen pickup. It maintains nominal flow rates between 25-100 l/m²/h, even with high solids content, and supports extended filtration cycles of up to 96 hours. Energy efficiency is maximized with low power consumption, while compact models are available in scalable sizes from 1m² to 20m². This equipment is fully customizable to fit specific production line requirements, enhancing integration and ensuring optimal performance.

Benefits

  • Enhances beer quality by effectively removing sediments and dry hop residuals, resulting in a clarified product.
  • Achieves high filtrate recovery rates of up to 95%, optimizing resource utilization.
  • Operates continuously with up to 96-hour filtration cycles, minimizing downtime.
  • Lowers operational costs through very low energy consumption.
  • Facilitates seamless integration into existing production lines with compact, customizable models.

General


Applications
Sediments,Brewing,Dry hop residuals,Yeast,Beer
End products
Filtered beer,Dry hop residue-free beer,Clarified beer with minimal oxygen uptake,High-quality filtered beer,Yeast sediment-free beer
Steps before
Malt transport,Milling,Brewing,Fermentation,Maturation
Steps after
Clarification,Blending,Carbonation,Packing
Input ingredients
yeast,dry hop residual,lees,solids in suspension
Output ingredients
filtered beer,filtered product
Market info
Easybrau-Velo (Omnia Technologies) is known for manufacturing and supplying custom-engineered brewing and beverage processing equipment, offering tailored solutions to fit specific needs, while maintaining high quality and innovation standards in the industry.

Technical Specifications


Filtration type
Crossflow filtration
Filtration cycle length
Up to 96 hours
Filtrate recovery rate
Up to 95%
Nominal flow rate
25-100 l/m²/h with lees
Energy consumption
Very low
Compact size
1 m² to 20 m² and multiples

Operating Characteristics


Working mechanism
Rotary crossflow filtration
Filtration method
Dynamic rotary discs
Integrated steps
Back-wash system
Cleaning method
Self-cleaning
Batch vs. continuous operation
Continuous
Oxygen pick-up control
No oxygen pick-up
Filtration cycle duration
Up to 96 hours
Flow rate
25-100 l/m²/h with solids
Energy consumption
Very low

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Foaming
No

Physical Characteristics


Machine footprint
Compact
Filtration area
1 m² to 20 m²
Inspection accessibility
Fully inspectable discs
Feed/discharge method
Rotary discs

Custom Options


Customization for filtration capacity
1m² to 20m²
Self-cleaning capability
Yes
Inspectability of components
Fully inspectable discs
Energy consumption
Very low