Pilot-scale commercial rotary shear for biomass processing

Optimize your biomass processing with efficient particle size reduction, accommodating high and low moisture feedstocks without pre-drying, perfect for generating uniform, precision particles essential for biofuel and renewable material production.

Processes and Reduces Particle Size of Biomass

The M24P Crumbler® from Forest Concepts is a robust rotary shear machine designed for precision particle size reduction in bioenergy and biomass processing applications. This equipment excels with its ability to handle a wide variety of renewable materials, such as wood chips and corn stover, without the need for pre-drying, streamlining your processing workflow. Capable of processing up to 2 wet tons per hour, the M24P ensures efficient throughput while maintaining low energy consumption, courtesy of its adjustable 20hp or 30hp motors. Its PLC controls allow seamless integration into existing production lines, offering smooth and quiet operations within its compact 5′ x 6′ footprint.

Designed for pilot-scale operations, the M24P delivers consistent and uniform particle sizes, enhancing conversion efficiencies for products such as biochar or cellulosic ethanol. With multiple cutter-width options, the machine can easily be tailored to suit specific feedstock requirements, making it a versatile addition to your processing plant. Available power configurations include the standard 460VAC 3ph, with other options upon request.

To maintain optimal performance, the M24P can be paired with dust control systems, depending on feedstock moisture levels. Additionally, Forest Concepts provides comprehensive engineering support, ensuring your setup achieves maximum efficiency and meets your unique production needs.

Benefits

  • Enhances operational efficiency by processing diverse feedstocks without pre-drying.
  • Optimizes resource use with low energy consumption and adjustable motor options.
  • Improves product consistency and quality with precise, uniform particle size reduction.
  • Streamlines integration into compact spaces with a small footprint design.
  • Facilitates seamless scale-up with customizable cutter widths for tailored processing.

General


Applications
Renewable energy materials,Agricultural residues,Bioproducts,Feedstocks,Biomass,Biofuel
End products
Fiberboard components,Biomass pellets,Wood pellets,Mulch materials,Biochar,Renewable feedstock granules,Cellulosic ethanol,Biomass briquettes,Compost substrates,Livestock bedding chips
Steps before
Sorting,Chipping
Steps after
Screening,Dust Control,Packing
Input ingredients
wood chips,corn stover,switchgrass,bamboo,sage,hemp,agave,raw feedstocks,high moisture feedstocks,low moisture feedstocks
Output ingredients
precision particles,highly uniform particles,feedstock particles,1/4 inch feedstock particles
Market info
Forest Concepts is known for designing and manufacturing innovative biomass processing equipment, specializing in engineered-to-order systems for efficiently handling and converting biomass into valuable products, earning a reputation for quality and innovation in the renewable energy sector.

Technical Specifications


Capacity
2 wet tons per hour / 4,000 wet tons per year
Footprint
5' X 6'
Power
20hp or 30hp
Automation
PLC-controlled
Infeed Capacity
24″ wide
Power Supply
460VAC 3ph
Cutting Width Options
1/4″,3/16″,1/8″,1/16″,3/64″

Operating Characteristics


Working mechanism
Rotary shear
Material feed capability
High and low moisture
Batch vs. continuous operation
Continuous operation with sequential configurations
Automation level
PLC controls
Energy efficiency
Low energy consumption
Operational noise
Quiet operation
Space requirement
Small footprint (5' X 6')
Processing flexibility
Multiple cutter-width processing heads available
Dust control
May be needed depending on conditions

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
5' x 6'
Infeed capacity
24″ wide
Processing head width
1/4″,3/16″,1/8″,1/16″,3/64″
Machine configuration
Sequential arrangement possible
Power requirement
460VAC 3ph

Custom Options


Control panel type
PLC controls