Rotary drum breader for irregular-shaped food coating
Enhance your food products with precise, customizable coating using our rotary drum design, perfect for achieving a home-style appearance on irregularly shaped foods like chicken wings and battered seafood, optimizing your high-speed production line with consistent quality and speed.
Applies Coatings with Precision and Consistency
The Stein DB-4Xtra Rotary Drum Breader from JBT is designed to meet the rigorous demands of food processing operations, particularly in coating applications. This equipment excels in applying flour or granular coatings through its efficient tumbling action, perfect for producing home-style products with irregular surfaces, such as chicken wings, popcorn chicken, and seafood snacks. Operating continuously and at high speed, the DB-4Xtra offers independent variable speed controls for its infeed conveyor, vertical and cross-feed augers, and drum rotational speed, allowing for optimal customization of coating thickness and uniformity.
Ideal for processing poultry, seafood, and vegetable coatings, it seamlessly integrates into automated production lines, enhancing throughput while maintaining high repeatability and control. Energy efficiency is a key feature, enhanced by its precise motor control. For cleaning, the Stein DB-4Xtra supports easy maintenance and is designed for quick setup, making it suitable for high-volume operations in modern food processing facilities. The equipment is available with electric or hydraulic drives, providing flexibility to suit specific operational requirements.
Benefits
- Enhances product quality with uniform and homestyle coating appearance.
- Increases productivity through continuous and high-speed operation.
- Offers cost efficiency by reducing energy consumption with optimized motor controls.
- Provides flexible integration with adjustable speed settings for various product types.
- Simplifies maintenance and reduces downtime with easy-clean design and quick setup.
- Applications
- Seafood,Snacks,Spices,Vegetables,Poultry,Coating materials
- End products
- Popcorn chicken,Mushroom coatings,Battered seafood snacks,Cauliflower coatings,Chicken drumsticks,Granular coating materials,Clam strips,Boneless chicken strips,Shrimp coatings,Spice-crusted vegetables,Flour coatings,Calamari,Chicken wings
- Steps before
- Grinding,Cutting,Portioning,Injection,Marination,Preparation
- Steps after
- Frying,Freezing,Packing,Cooking
- Input ingredients
- bone-in poultry items,chicken wings,chicken drums,vegetables,mushrooms,cauliflower,shrimp,clam strips,boneless chicken strips,popcorn chicken,calamari
- Output ingredients
- coated bone-in poultry items,coated chicken wings,coated chicken drums,coated vegetables,coated mushrooms,coated cauliflower,coated shrimp,coated clam strips,coated boneless chicken strips,coated popcorn chicken,coated calamari
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Drum size
- Variable elevation
- Automation
- Push button controls
- Infeed conveyor speed
- Independent variable speed drive
- Discharge conveyor speed
- Independent variable speed drive
- Vertical auger speed
- Independent variable speed drive
- Cross feed auger speed
- Independent variable speed drive
- Drum rotational speed
- Independent variable speed drive
- Breading sifter conveyor
- Maintains coating quality
- Product dwell time control
- Adjustable drum elevation
- Tumbling action
- Aggressive
- Drum rotation speed control
- Variable
- Product dwell time control
- Adjustable
- Coating quality maintenance
- Breading sifter conveyor
- Automation level
- Push button controls
- Easy setup
- Quick configuration
- Batch vs. continuous operation
- Batch
- Discharge method
- Conveyor
- Control panel type
- Push button controls
- Drive Type
- Electric or Hydraulic
- Drum Speed Control
- Variable Speed Drive
- Drum Elevation
- Adjustable
- Control Type
- Push Button
- Integration in Coating Line
- Double or Triple Pass