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Fruit pulp cleaning

First commercially sold baby food was created by Henri Nestlé when he combined cow milk with sugar and grains. Baby food industry has since grown to offer everything from whole wheat infant cereals to ramen-flavored baby food. From infant formula to fruit puree, choosing the baby food processing equipment is related to the type of baby food you want to make.

Baby Food

Originally created to supply US soldiers with vitamin C in World War II, fruit concentrate has found many other uses. Whether you want to drink soda or eat gummy bears, you need fruit concentrate for the color and flavor. The fruit concentrate processing line involves fruit peelers, conveyor belts, filters, and evaporators that help producers make fruit concentrate with all of the fruit’s original aroma.

Fruit concentrate

Pineapples, oranges, passion fruit, you name it. A fruit juice process begins with selecting and cleaning the raw material of your choice and goes through steps like extraction and a filtration machine until it reaches market shelves in bottles. Juice processing equipment varies according to the amount of water in the fruit.

Fruit juice

Food powder is the result of drying and pulverizing food. It has been around since the astronauts when out to space. Fruits have a short shelf life and are difficult to preserve due to their high water content.  Fruit powder processing allows you to keep the nutrients of the fruits for a longer time, even off-season.

Fruit powder

Made from bananas, apples, strawberries and other tasty fruits, fruit purees are beloved by both children and adults around the world. Fruits that make it into the puree go through a strict selection process. Fruit puree processing line incorporates all machinery used for selecting, washing, cleaning, crushing and sieving the fruit which ensures the quality of the fruit puree.

Fruit puree

Guacamole

The kitchen toaster may be the first appliance that a jam jar brings to mind. But turning fruit into the classic spreadable involves an entire line of jam processing equipment. The meticulous preparation for high-capacity jam manufacturing puts paid to the old idiom 'money for jam'.

Legend has it that the word ‘marmalade’ is a derivate of “Marie est Malade”. Supposedly, the acidic-sweet mixture was offered to Marie Antoinette when the Queen of France fell malade. Whatever the true origins of the name, marmalade processing equipment has quickly made the golden spread a pick-me-up for the masses.

Marmalade

Basically, to make milk powder, you need to remove the water content from the liquid milk and turn it into powder. How to do it? After pasteurizing and homogenizing the milk, milk’s water content is removed through filtration, evaporation, and drying. You have then to cool and sieve it before filling the containers. Here's how you get milk powder.

Milk powder

Stainless steel construction

Separate compact deduster with filters and dust box

Optional stainless steel deduster

Food

Pharmaceutical

Industrial Cleaning Equipment

Industrial cleaning equipment is used to wash or disinfect machinery and the production/warehouse area. It may also be used to sterilize the product, equipment, tools, floor or work surfaces and to purify or clean the product by removing impurities. Choosing a suitable cleaning system depends on the type of product or equipment to be cleaned, the sensitivity of the product to heat, pressure, and chemicals, and the level of sterility desired.

Cleaning

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Milk can be consumed as a stand-alone product (whole, low-fat or skim) or can be the starting point for food industry products such as cheese, butter, yogurt, condensed milk, and ice cream. In order to process milk and other dairy products, you need specialized dairy production equipment which then encapsulates different processes such as pasteurization, homogenization, and fermentation.

Dairy

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Fruit pulp is a mass of pressed fresh fruit not meant for immediate consumption. Production of fruit pulp avoids wasting food and preserves the flavors and nutrient value of the fruit product. Processed fruit pulp is an ingredient in beverages, sauces, baby foods, jellies, smoothies, and bakery products.

Tradition and manufacturing procedures dictate the distinction between fruit juice, puree, and pulp. Still, naming and labeling are complex and depend on regulations, type of fruit, texture, consistency, preservation methods, and sugar or solid content (measured in Degrees Brix). Depending on your desired output, there are various fruit pulper machines for different stages of production that make the process quicker and more efficient.

Fruit pulp

Process

Continuous

Industrial canning is an important packaging step within the food processing industry for items such as beverages and tinned products. Automatic dosing and weighing systems portion out your product before distributing it into separate cans. A can seamer then folds the lid over the flange of the container, hermetically sealing the can. Some manufacturers opt for an additional plastic cap allowing consumers to re-close the can after the lid would have been peeled off.

Canning

solid

When producing canned food products, especially those for infants, complying to hygiene standards does not on its own exclude contamination with or

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Pigo_fruits-processing-equipment_brochure.pdf

Manufacturing potato chips is a farm-to-fork process from raw material to the final product. From washing and peeling to processing and frying and more in between. Freshly harvested potatoes are first washed, peeled, and sliced into thin potato slices. After washing them again to remove the starch, potatoes are then blanched, fried, seasoned, packed, and served, ready for your consumer’s enjoyment.

Potato chips

Hummus processing begins by blending chickpeas, tahini, lemon juice and olive oil to create the simple yet versatile dip loved by so many around the world. To prove their love for hummus, the Lebanese, in 2010, made the largest plate of hummus that weighed over 10 tonnes! To produce hummus industrially, you need a hummus production line that includes processing equipment such as cookers, industrial grinders, pasteurizers and packaging equipment.

Hummus

In 2009, billionaire Stanley Ho made the winning bid for a giant white truffle weighing 3.3 pounds during an auction. Price: $330,000. Looking at the price, there's no need to explain why truffles are called the diamonds of the kitchen. After harvesting, they are selected to be sold fresh or processed to make truffle products such as truffle cream. Truffle processing involves cleaning, cutting, grinding, cooking, packaging, and sterilizing.

Truffle cream

Yogurt makers start with raw milk from animals like cows and goats and produce yogurt by standardizing milk, reducing fat content and increasing total solids before pasteurizing to remove harmful bacteria. After pasteurization, the milk undergoes homogenization to make it smoother and more consistent. The milk then receives yogurt cultures, and the product undergoes a fermentation process. Finally, you can cool and refrigerate the yogurt and prepare it for packing.

Yogurt

Fruit dehydration is the earliest form of food preservation, with the earliest written record of dried fruits dating back to ancient Mesopotamian tablets, which contain the world’s earliest known recipes. Today, some of the most popular dried fruit snacks are raisins, dates, mango, pineapple, prunes, figs and apricots. Dried fruit processing equipment helps preserve the nutrients and sweetness of the fruit and prolongs its shelf life.

Dried fruit

If you like a warm and easy breakfast, oatmeal can be a great option for you. Oatmeal, most commonly known as rolled oats, is prepared oats ready to consume in a form of porridge or cereal. Other than rolled oats, there are other types of oatmeal - such as steel-cut oats, quick oats, and instant oats. You first need to prepare clean oat groats - the hulled kernels of wild oats, and you can decide which oatmeal processing equipment you would like to set up and depending on the oatmeal of your choice.

Oatmeal

A high-pressure blower proves effective in the removal of dirt particles

An open design allowing for easy clean and maintenance

Sophisticated technology allowing for the processing of a range of different products

Industrial washing systems are used to clean and disinfect a variety of items in research and manufacturing facilities. Industrial washers use solvents and cleaning agents with mechanical action to remove deposits and residues from stainless steel machinery components, empty containers, and other soiled surfaces. The selection of an industrial or commercial washer depends on the type of items and surfaces to be cleaned, the type of deposits/residue that is typically present, whether drying is required after rinsing and the level of sterilization necessary. Manufacturers will have cleaning specifications and as a result, require washers to be engineered to meet these specs.

Washing

liquid

The effective fruit and vegetables’ initial preparation for production can be a tremendous task without the appropriate apparatus. And so, if you are

Industrial washing machine for fruits and vegetables &ndash; Making.com

nerkon-brochure

Nerkon brochure

The Roman quip “bread and circuses” says everything about the ubiquity of loaves through the ages. But although flour, yeast, and water are still the main bread recipe ingredients today, the baking process as well as the bakery equipment available, takes this basic formula to new avenues. From sprouted wheat challah to beetroot ciabatta and protein rolls, breadmaking has changed considerably since the time of the Roman empire.

Bread

Chocolate bars are popular snacks and gifts for many occasions and events, dating back to the Mayans and the Aztecs. They may also include other ingredients such as caramel, fruits, or nuts. Considering making chocolate bars? Make sure, though, that your chocolate bar making equipment can cover various processes such as grinding and melting, tempering, refining, and cooling.

Chocolate bars

Chocolate fillings

Consumers usually eat chocolate spreads along with bread, or other grain-based items, such as pancakes, biscuits, waffles, and others. Although one particular brand has dominated this market for more than 50 years, there is still a place for new, health-friendly innovations and production ideas using chocolate spread machines.

Chocolate spread

Croissants have crossed global barriers to become a widely consumed pastry, unique for its rich buttery taste and crispy exterior. Regardless of location, the croissant production process involves creating laminated dough by repeatedly folding and rolling butter into dough. Temperature regulation is crucial to the croissant making process as too warm temperatures negatively affect the overall outcome.

Croissants

Dough

Only a few things are as attractive as a gorgeously glazed doughnut. Even when customers are not in the mood, that beautiful sheen will invite them to take a bite. To achieve this appearance, the two doughnut types, cake and yeast doughnuts, can use the help of appropriate doughnut making equipment.

Doughnuts

You usually make grated cheese from hard cheeses, like Cheddar, Parmesan, Edam, Red Leicester, etc. The process starts with processed cheese, in blocks or sliced, fed to the grating machine. After that, you mix it with ingredients that prevent molds from occurring and to reduce the grated cheese moisture. Then you dry the grated cheese and weigh it before it is ready for packing.

Grated cheese

Cheese is the most demanding food in the entire dairy family to emulate using non-animal and dairy free ingredients. The complex physical and taste profiles of animal-derived milk products make plant-based cheese manufacturing challenging to pull off. But the growing appetite for lactose-free and non dairy products is serving alternative platters of cheese.

Plant-based cheese

Drying meat was the prevalent method of conserving meat cuts when food could not be chilled. But dried meat products developed into delicacies and remained a culinary mainstay long after the functional need for preservation was answered with refrigeration. The ancient techniques have been replaced by dried meat processing equipment, but the time-honored recipes remain unchanged.

Dried meat

Around 1860, American businessman James Spratt made dog biscuits by mixing vegetables, flour, beetroot, and meat. His novel idea came after he noticed dogs eating leftover biscuits from ships in England. Following the commercial success in Britain, he started production in America, and it didn’t take long before others developed their own baked pet food formulas. But the need for more palatability led to experiments beyond the oven. In 1956, extruded dry pet food production made its splash on the market.

Dry pet food

In 1922, the first canned wet pet food made of horse meat hit the US market. Due to the product’s popularity, farmers started breeding horses to supply the demand for wet pet food.
Nowadays, wet pet food is no longer made of horse meat, but of chicken, fish, beef and pork and also vegetables, grains and added vitamins and minerals. Wet pet food processing involves different steps such as weighing, grinding, mixing, packaging, and sterilization.

Wet pet food

Cleaning of 250 to 2500 pieces per hour

One-lane, double-lane or multi-lane versions of the device

Double-filtration system helps regenerate the washing solution

Spin drying helps keep energy costs low

MOVEsolid

Crate washers

Industrial washing cabinets

Bakery production includes foods usually made from flour such as bread, biscuits, and cakes. Depending on the baked good you want to make, flour can be mixed with water or other ingredients producing a paste called dough or batter. The dough is then baked in the oven using dry heat. During baking, heat is transferred from the air to the dough, first on the surface and then in the center. Moisture and liquids escape through evaporation.

Bakery

You can’t buy happiness, but you can buy chocolate; that’s basically the same thing. We were not surprised to discover that chocolate - to be specific, cocoa beans – was so valuable that it was used as a currency in Mayan times. When making chocolate, cocoa beans need to be dried, fermented, and roasted before using chocolate making equipment to turn them into your favorite chocolate product.

Chocolate

Protein

Sauces bring personality to a dish. From a spicy, dense Zhoug to a tangy, runny Suero, sauces add an extra dimension of flavor, texture, and mouthfeel. But developing recipes into industrial products with long shelf lives and consistent tastes is a complex process. Specialized sauce making equipment prepares and combines the ingredients into delicious, high-quality foods. The result is a sauce ready to elevate meals.

Sauce

Industrial disinfection equipment use antimicrobial agents to destroy microorganisms found on machines, floors, walls, and other surfaces. In industry, disinfection of machinery and the production area is important to prevent product contamination which may lead to spoilage and health hazards for workers and the consumer. The choice of industrial cleaning equipment depends on the level of disinfection needed, the sanitizing agent, the size of the area or objects to be treated, and the suitable method of treatment such as sterilization, pasteurization, exposure to ultraviolet light, or chemical fogging.

Disinfection

In the food production sector, hygiene regulations are getting stringent by the day. Especially meat production and fresh produce manufacturing must

Industrial washer for plastic crates &ndash; Making.com

dreener-line-share-the-taste-ing-low

DREENER LINE share the taste ing low

<span style="font-weight: 400;">From cassava to sweet potatoes, various types of vegetables are processed to make one mixed bag of vegetable chips. Mainly consisting root vegetables like taro and parsnip, vegetable chips are often introduced as a healthy alternative to potato chips. To make these chips, you first need to slice the vegetables and cook them depending on your product; you can simply bake them or fry them, deep fry them, or dry them. After this process, flavorings are added to the chips. </span>

Vegetable chips

Thomas Jefferson served as the third US president, extended the country’s territory, and authored the Declaration of Independence. But his lasting impact on American society goes beyond politics. He is credited with introducing French fries after his stint as Minister to France. The tasty snack remains a global favorite, cut in all shapes and sizes and topped with imaginative condiments. But while the 19<sup>th</sup> century President had his potato chips prepared by his cook, serving the market demand today requires specialized French fry processing equipment.

French fries

Adjustable in height

AISI 304 stainless steel tank

Batch

Washing potatoes or other vegetables can be a time consuming task for large restaurants or other food industries like canteens. Automating the cleaning

Industrial potato washer &ndash; Making.com

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VeloxBarchitta-2016-EN.pdf

lct-a-series-pdf

LCT-A-series.pdf

Flour processing technology has changed drastically since the days of the millstone pulled by a mule. But demand for more refined flour means that the production process is now slower than with more rudimentary techniques. When mixed with water, protein in wheat flour form an elastic gluten structure, giving bakery products their irresistible fluffiness.

Flour

To put into perspective, the average number of peanuts that you use to make a 12-ounce jar of peanut butter is 540 pieces. Peanut butter is widely used as a spread for most bread and biscuits. To make it, use raw peanuts and process them using peanut butter making machines.

Peanut butter

Peanuts, also known as groundnuts are one of the most popular edible seeds in the world. You can eat them as-is or process them further into on-the-shelf products like peanut butter, oil, snacks, and soups. Depending on what you want to make, some peanut manufacturing processes include roasting, frying, boiling, grinding, pressing, and coating the peanuts.

Peanuts

Aphrodite’s Rock, the Limassol Carnival, and the Tomb of the Kings are defining features of Cyprus. But perhaps nothing characterizes the Mediterranean island as well as halloumi. The salty, springy cheese has been a staple of Cypriot homes for centuries. But halloumi production technology is now bringing this delicacy to others far away from the region.

Halloumi

High washing capacity

Remote service from Internet connection and quality cycle reports

Can easily process a range of items that vary in shape and size

Minimal human intervention required

With an increase in demand for production across food service and manufacturing companies, the necessity for a washing system that can process high

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<h2>Fruit pulp extraction</h2>
As a natural product, sorting by quality control for ripeness and removal of foreign bodies is vital, and grading by appearance is important to the end user. Fresh fruits, like berries, can be frozen as such, or further processed into purees and concentrate.

The production steps and technology to process fruit pulp depend on the fruit type, scale of production, and desired end product. Typically fruits, such as grapes, are first washed, sorted, and inspected. Afterward, they are peeled and chopped or cut into pieces. Finally, the pulp or <a href="https://making.com/fruit-juice">fruit juice</a> is extracted, sieved, beat via rotation, and refined to create a more delicate pulp. The pulp can be pasteurized, homogenized, or further concentrated. Some manufacturers will process the seeds to be removed or extracted from the pulp. Whilst others keep the seeds in the pulp depending on what the end fruit pulp product will be.

The most common types of fruits used for making fruit pulp products include apple pear, strawberries, mango pulp, pineapple, peach, and guava.

<a href="https://making.com/jams" target="_blank" rel="noopener">Jams and Jellies</a> require a minimum of 45 percent by weight in fruit pulp, juice, or pieces. Pectin is needed to set the gel and acid is added to reduce the <a href="http://www.fao.org/3/y2515e/y2515e09.htm">pH level to 3.1</a>. This process is related to concentration, as the juice is partially concentrated and sugar is added to increase the solids level to above 65 percent. Hot filled with pectin and acid makes jellies and jams reasonably shelf stable.

Vacuum concentration during boil down and rapid filling and cooling dramatically increases jelly quality and is favored over steam kettles when it comes to fruit pulp processing. Low-calorie<a href="https://making.com/fruit-jam-processing" target="_blank" rel="noopener"> fruit jelly</a> is even more difficult to manufacture and store. Gel systems that require less sugar therefore usually need to be refrigerated after opening.

Producing Jams & Jellies

Babies and young children until the age of 3, need specialized food and nutrition when they first begin eating. The food must be mushy yet nutritious, preserved well, and conveniently packed. Starting with smooth fruit- and vegetable-based purees, children slowly progress onto a mixed family diet. Healthy organic produce and products that prioritize low environmental impact are gaining territory quickly.

There are strict regulations on composition (protein, carbohydrate, fat, mineral substances and vitamins) and use of toxic pesticides on cereals and fruit and vegetables. In addition, producers must comply with extra safety standards for the hygiene, using food additives and contaminants and safe packaging.

Processing Baby Food

<h2>Preserve and pack your fruit products</h2>
Aseptic processing is a technique where thermally sterilized liquid products are packaged into previously sterilized containers under sterile conditions to produce shelf-stable products that do not need refrigeration. With a Hot-fill solution, a sterilized sauce will be filled in non-sterile packaging. Only high-acid products can go without refrigeration. Another technique would be retort processing where non-sterile products are filled into non-sterile packaging and sterilized in an autoclave with pressurized steam.

Are you looking for a bulk solution to fill into large aseptic drums or containers? Or would you like to fill into containers, bottles, jars, cans, pouches, or even sachets? You need to make sure to keep your sauce safe and fresh from fill through end use. From small-scale stainless steel autoclaves for jars to high-speed aseptic pouch filling, there is enough choice for every product and production scale.

Fruit Pulp Processing Equipment

Find production technology for making fruit pulp and connect directly with world-leading manufacturers of fruit pulp processing and packaging equipment.

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Fruit Pulp Processing Equipment - Making.com

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Spreads

If you have ever had a grainy jam or one with hard white pieces, you have come across examples of sugar crystallization. Sugar is a crystal in its natural

From granulated to invert sugar: the liquid therapy to prevent crystals in your jam processing line &ndash; Making.com

From granulated to invert sugar: the liquid therapy to prevent crystals in your jam processing line

Nathanael

Organic volatile compounds from fruits, vegetables and herbs are essential to manufacturing flavors, extracts, and pure powders. But elevating temperatures during the evaporation process risks altering their chemical structure and lowering the quality of the final product.


<h2>Gentle freeze-drying for fruit powders, herbal extracts, and flavors</h2>
The DryBand system by Bucher Merk is a dynamic belt dryer designed to dry delicate food ingredients. The material moves through an intermediate vacuum chamber between the top and bottom belt section. The drying unit has a vacuum range of 0.5 to 50 mbar and a feeding rate of up to 4,000 kg/h.

The continuous system can be configured for variable or constant drying with heating plates underneath the belt. A crushing device at the discharge end breaks the dried products into powders after drying. Meanwhile, the vapors are collected in an integrated condenser.

Vacuum belt dryer for fruit, vegetable and herbal extracts

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

The grown-ups world is divided into two categories: those who read the entire food label by scrutinizing the unpronounceable ingredients one by one and

Clean up your label, drying fruit extracts without using carriers &ndash; Making.com

Clean up your label, drying fruit extracts without using carriers

Irina Lescika

Every year, more than 200 million FIBCs are filled with food for storage and transport. Products must be kept in the ideal conditions to maintain their quality from production up to packaging, storage, and delivery. By controlling oxygen levels during packaging and continuously monitoring the conditions in each package, food manufacturers can benefit from less waste within their supply chain, where up to 40% of the food waste occurs.


<h2>Remote monitoring of conditions inside each modified atmosphere bag to prevent waste</h2>
The Modified Atmosphere Sensor, from Somsix, is a monitoring device for oxygen levels and other conditions inside bulk packages. The device is available in 3 monitoring categories. The first category is called modified atmosphere (MA) sensors for FIBCs. It features remote monitoring of oxygen, temperature, and humidity wherever the FIBCs are located. The second category is a custom sensor, which monitors specific data or packaging applications based on client requests, while the third category is called basic manual probe, where a probe and a set of MA sensors are used for monitoring.

These sensors are mainly developed to allow monitoring of modified atmospheric conditions inside the packages in the most non-invasive and cost-effective way. All sensor caps are easy to install, provide accurate analysis, and monitor each bag every 6 hours. Data collected are sent directly to the operator through a software portal. The monitoring system also allows certification of product quality from departure to arrival.

Sensor for Modified Atmosphere FIBCs

From being grown in the field to roasting and slicing, the manufacture and processing of almonds is a multi-tiered operation. After removing their hull, also known as almond hulling, you can process almonds in various ways to achieve the requested consistency. Whether you chop the almond, finely mill them or turn them into almond milk, they require special care and equipment for nut processing.

Almonds

Cashews come from a tropical tree native to Central America. They have become prominent and your nut mix will not be complete without them. The cashew processing method involves roasting, shell drying, peeling, grading, fumigation and packaging. You have to conduct these processing methods with care to obtain quality cashew nuts. In order to achieve this, you'll need the appropriate machinery for your cashew processing plant.

Cashews

Feed

A fresh salad with a walnut oil dressing or a peanut butter sandwich? A bag of roasted cashews or a pack of almond cookies? The common thread among these tasty treats is nut processing equipment. Not all nut ingredients are indeed nuts, botanically speaking. But the machinery that transforms shelled fruits, legumes, and drupes into fried snacks or a paste is similar. As for the food products, there is a nut recipe for every mood and occasion.

Nuts

<span style="font-weight: 400">Spice manufacturing is one of the world's oldest trading products. The word spice refers to any dried part of a plant other than the leaves and is used for seasoning and food coloring. Spices are made from dried barks, roots, berries, and twigs, while green leafy parts of plants are considered herbs. Well-known examples include cinnamon, chilies, star anise, ginger, garlic salt, turmeric, cumin, or pepper, as well as pre-mixed blends such as Masala, Five-Spice Powder, or Old Bay.</span>

Spices

So much food loss occurs during processing that the phenomenon merited its own UN SDG (12.3.1a). Flexible Intermediate Bulk Containers have made transport

#Changemaker: FIBC with brains &ndash; Making.com

#Changemaker: FIBC with brains

In fresh vegetable and fruit production, product quality is key to ensure a longer shelf life, higher consumer satisfaction, and better wholesale pricing.  Traditional sorting involves the use of trained operative, manually removing blemished or damaged items from a conveyor system. If you need to reduce your costs and improve the quality of your products then moving to an automated sorting solution can bring huge benefits.
<h2>High resolution sorter for rejected colour defects, marked produce, and foreign bodies</h2>
The Spray Optical Sorter from Raytec is an optical sorting system that uses a high speed double vision system which can analyse 100% of the surface area of each item.

Spray is equipped with NIR (Near InfraRed) technology for Visible Colour analysis. This allows the machine to detect the presence of rot and foreign bodies of any colour, even black. It further allows colour defects to be detected, such as in under- or over-ripe products.

The system can be specified with an electro-pneumatic or air blast rejection system to suit your product requirements. Additionally, in “3 way” mode a second rejector can be fitted to allow for differentiation between unacceptable defects and those which are acceptable for second grade items, reducing waste.

Spray system is ruggedly constructed and designed for 3-shift continuous working. The belt speed is ranging from 60-150 m/min (197-492 ft/min) and the capacity varies per product.
Suitable for a wide range of fruit and vegetables including tomatoes, cherry tomatoes, potatoes, carrots, green beans, onions, peppers, artichokes, olives, apricots, cherries, oranges, apples, walnuts, peaches, strawberries, and pears.

Optical sorter for vegetables

Dried fruits, frozen fruits, frozen vegetables and nuts present a challenge for manual quality sorting processes. Not only do operatives require cold-store PPE in manual systems, but the small size of the produce requires higher numbers of pickers in order to capture defects, slowing down maximum throughput. A dedicated optical sorting solution designed specifically for these items can massively reduce staffing costs and increase line efficiency while at the same time increasing product quality.


<h2>Free-fall dodeca-chromatic optical sorter for dried and frozen fruits and vegetables</h2>
The Dryce system from Raytec has been specifically engineered to provide superior quality sorting of dried and frozen fruit and vegetables.

Using a free-fall double side view system, the Dryce ensures inspection of 100% of product surface area. Its dodeca-chromatic vision system employs NIR (Near InfraRed) technology and visible colour analysis. Additional technologies built-in include chlorophyll, translucency and shape analysis. It can detect rotten product and foreign bodies, even if of the same colour as acceptable product.

Stem analysis allows for the rejection of stalks, stems, wires or any other thin object in the product stream, further enhancing final quality.

Dryce is available in two formats - one with 600 mm vision width and 96 ejection valves, the other with 1200 mm vision width and 192 rejection valves. Both models are available with a 3 way rejection system which allows the machines to distinguish between unacceptable defects and those which represent second quality, reducing wastage.

The ultraclean design principles used means hygienic maintenance is quick and easy, and the machine is built with robust construction that minimizes downtime and allows for continual 3-shift working.

Operation and setup is straightforward thanks to user-friendly software and HMI.

Optical sorter for dried and frozen fruits

Nowadays customers expect their food not only to be safe but also to look good. They do not want to find a green or a rotten piece of tomato in the pasta

Inspect all types of tomatoes with speed up to 100 tons per hour. &ndash; Making.com

Inspect all types of tomatoes with speed up to 100 tons per hour.

We are happy to share our knowledge on making different food products. Send us a message and we will help you solve your production challenge.

Fruit pulp cleaning

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Ionized air system for cleaning of baby food cans

Industrial washing machine for fruits and vegetables

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