Feed Pelleting Equipment
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In the feed industry, pellets are a convenient way of feeding livestock with a balanced nutritional meal that depends on the animals and their stage of production. A wide range of formulations that combine multiple ingredients can be done with feed pelleting equipment. But the industrial pelleting line involves more than a pellet mill, it also contains a hammer mill, a mixer, and a pre-conditioner that prepares the formulated material to be pelletized. Once the feed pellets are formed and cut to size, they go into a cooler to reduce the excess moisture, and the temperature to increase their hardness and shelf life.
Which feed pelleting technology do you need?
Small scale pelleting press
Many industries require reliable pelletizing equipment with smaller scale production capacities. …
Hygienic pelleting press
The production of pelletized or granularized food products requires hygienic presses designed for hig…
Pelleting press with overhead drive
Production of certain pelletized products requires working with output products of a pas…
Pelleting press for biomass
Utilization of biomass for energy and other applications requires consistent and reliable compact…
Pelleting press for feed and petfood
The production of agricultural feed and pet food products requires machines and plants …
Pelleting line for manure fertilizer
Manure fertilizer needs to be made marketable by making them visually attractive, with …
Industrial pellet mill
At the industrial level, the application areas of pellets range widely in fields such as feeds, biomass…
Belt dryer/cooler for pellets and granules
Many industries that process materials in pellet, powder, or crumble form need a…
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What are you making?
The pelleting process amalgamates ingredients for higher-quality feed
Industrial feed pelleting lines are used to produce a wide range of feed products. Feed formulations for farm animals such as poultry, swine, and cattle are pelleted into compound feed and feed concentrates to facilitate handling and rationing preserving their balanced and nutritional content.
The use of pellet equipment needs to combine steam for better compacting of the previously ground and mixed ingredients, to deliver a denser feed with more palatability and digestibility properties, hence a higher-quality feed. In the industry, you will find flat die or ring die pellet mills, the first one more suitable for pelletizing single feed ingredients or small-scale production, and the second one widely used in feed mills facilities worldwide.
Flat die pelleting equipment for small-scale feed production and ring die for industrial production
Complementary equipment to a pellet mill machine
To obtain good results from a pellet mill, it is necessary a good grinding and mixing of the ingredients, but at the same time, some complementary equipment will help to achieve the desired results. It is important to have a system to add liquids and vapor, with the right piping size, valves, and traps. It is also crucial to have a feeder that supplies the ground and mixed ingredients uniformly into the pellet mill, a common feeder is a screw conveyor with variable speed. The screw conveyor will get the meal into a conditioner.
A conditioner enhances the quality of the pelleting process and the pelleted product. Conditioning means mixing the dry ingredients with steam, water, and/or molasses, making the material flexible for pelletizing, hence, increasing quality and productivity.
Cooling down the pellets to enhance their hardness and shelf life
Right after the pellets are evacuated from the pellet mill, they need to be cool down to reduce their temperature and remove their moisture content. This will enhance their hardness and shelf life. In the feed mill industry, there are basically three types of coolers: counterflow, vertical and horizontal.
Counterflow coolers are commonly seen in pellet lines because they are easy to operate, need little space, and are low maintenance. Its name counterflow comes from the fact that the pellets enter from the top and the air enters from the bottom, in the counter direction of the pellets' flow.
Vertical coolers also receive pellets from the top, need little space, and are low maintenance. But they have a tendency to be blocked due to the compaction of high-moistured pellets and work better with pellets of small diameter. On the other hand, horizontal coolers need frequent maintenance, more space, and they are not as easy to operate as the other two.