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Milk powder conveying Equipment

Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

Basically, to make milk powder, you need to remove the water content from the liquid milk and turn it into powder. How to do it? After pasteurizing and homogenizing the milk, milk’s water content is removed through filtration, evaporation, and drying. You have then to cool and sieve it before filling the containers. Here's how you get milk powder.

Milk powder

Widely used in industries where a high rating in food quality is imperative.


<h2>Food vacuum conveyor transfers food material and maintains quality</h2>
The piFLOW®f from Piab is a basic conveyor but still the most cost efficient powder conveying concept for the food industry. It is purposely made of steel quality ASTM 304L and its design enhances the installation and utilization process.

Designed with a full-opening option, which allows to maximize the material throughput and increase the overall capacity of its system. The full opening gives an instant discharge, i.e. increased material throughput.

The applications of the Food vacuum conveyor are: food grade applications or powder and granules transfer or mill/sieve/mixer/blender filling or tablet/fragile transfer or big bag loading and unloading, not to mention the countless applications in explosive atmospheres.

Food vacuum conveyor

Short switching times are often required when diverting or combining powder or granular solids in conveying handling systems.


<h2>Switch channels quickly in pneumatic and vacuum conveying lines</h2>
The dual channel diverter valve type TWD from TBMA is designed to provide the shortest possible switch over time for a maximum system pressure of 2 bar. Handling temperatures up to 120°C, the powerful pneumatic actuator is connected to plug by means of lever in this totally self-contained switching valve. With diverting angles of 35°, these valves are available in five sizes ranging from DIN50 up to DIN125.

Dual channel plug diverter valve

Routing powder, pellets or granules from a product source to two receiving points must be done without causing turbulence or any loss in pressure.


<h2>Divert non abrasive, free-flowing products two ways without pressure drop</h2>
RD type diverters from TBMA are designed to suit simple two-way diversion in pneumatic conveying systems operating at pressures up to 1 bar. Designed and constructed so that the internal synthetic flap always seals against the bore of the housing, this valve comes in eight sizes ranging from 50 to 300 mm.  Available in cast iron, stainless steel, aluminium or chemically nickel plated, the RD diverter valve can cater for the majority of applications.

Two-way flap type diverter valve

The varying properties of dry powder products mean that specialized feeders are required for dispensing them into the feed screw. Bad-flowing and compacting type powders can be damaged by internal agitation which causes bridging and ratholing of the product.


<h2>Accurately dose any dry substance without damage</h2>
The walls of all Hethon feeders are massaged with paddles from the outside to keep the powder moving without being damaged by stirring arms or internal agitators. This ensures efficient filling of the feed screw for optimum volumetric performance.

The capacity is controlled by frequency inverters for volumetric machines and for continuous or batch-based gravimetric dosing, an advanced weight control system is used.

The Hethon range of feeder models 40, 50, 60, 70, and 80 are available with a standard, FDA, antistatic, or chlorine resistant flexible hopper and can handle capacities anywhere from 150 to 32,000 liters per hour.

Hethon feeders have applications in the ceramic, chemical, environmental, food, paint, pharmaceutical, plastic, and rubber industries.

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Feeder with flexible wall hopper

Packaging of food products, but especially those for babies, like infant formula, isn’t just about extending shelf life, it’s just as much about preventing it from going bad, exposing for example mould. This asks for very secure packaging parameters when sealing the product.


<h2>Seaming food products under modified atmosphere</h2>
The V-matic 127-3 by Swiss Can Machinery is a seaming machine that can seam cans, often filled with food products under a modified atmosphere. The seaming station that can evacuate, aerate and seam starts of by feeding the cans into the machine through a conveyor belt. The can is then placed into position in the vacuum-gassing chamber. To start the vacuum-gassing process, the chamber is hermetically closed so oxygen can be taken out of the can and nitrogen can be added in accordance with ratio the product demands. The whole chamber moves to the next station if the desired level of oxygen is reached. Only then is a lid added and the can seamed in a vacuum environment.

The sizes of the cans for this seeming machine can differ if they have a maximum diameter of 127 mm. The evacuating and aerating pressure is individually adjustable through a touch screen. The speed of the seaming rollers is independently adjustable.

Seaming machine for infant formula cans

Masterpack Group is a leading developer of high-end packaging solutions for big bags, and flexible intermediate bulk containers (FIBCs) used to protect, store and transport bulk and delicate goods worldwide.

Like superheroes, we all have our own personal kryptonite to face... but unfortunately, the dairy powder is burdened with more than just one adversary.

Temperature, humidity, light exposure, and oxygen are the four factors that can impact the quality of milk powder during storage and transportation, compromising its nutritional value, color, and flavor.

Big bags, also known as Flexible Intermediate Bulk Containers (FIBCs), can take on the challenge of adequately storing milk powder while maintaining its freshness and shelf life.


<h2>Safety First: The stringent regulation of milk powder in infant formula</h2>
We spoke with Tim De Winter, Managing Director of <a href="https://www.masterpackgroup.com/" target="_blank" rel="noopener">Masterpack</a>, a Dutch company specializing in creating FIBCs in combination with Modified Atmosphere.

“<em>The implementation of BRC certifications and adherence to ISO 10,000 clean room standards is essential to minimize the risk of contamination and guarantee the safety and quality of milk powder throughout its journey</em>,” says Tim.

FIBCs come with a liner that protects milk powder from any type of contamination. The fabrics and materials used for the liner undergo migration tests to prevent harmful substances from entering the powder during transportation.

“<em>Our FIBCs are tested worldwide, including the EU, US, Japanese, and Chinese markets. By meeting the standards of these four major markets, we cover about 99% of the required tests. This means we can deliver to the rest of the world, including South America and Russia, where most tests are already covered</em>,” explains Tim.
<h2>Ensure the shelf life during long-distance travel</h2>
Milk powder is hygroscopic, meaning it readily absorbs moisture from its surroundings and is sensitive to temperature and oxygen.

“<em>Modified atmosphere big bags prevent powder degradation during long-distance transport. To preserve quality and prevent clumping, humidity must stay below 65%, while oxygen levels must be kept under 4% to maintain taste, flavor, texture, and prevent discoloration</em>” continues Tim.

FIBCs are equipped with a UV stabilizer that prevents the bag from breaking down when exposed to light.

“<em>Destination country determines the liner color – black or blue -  based on the country's sunlight exposure. It’s different if you ship your bag to the Middle East or the Netherlands</em>,” claims Tim.
<h2>Reducing food waste in transport by 50% with recyclable bags and oxygen monitoring</h2>
Masterpack leads the fight against food waste. With non-invasive sensor technology on the big bag, Masterpack monitors oxygen levels during transportation by protecting and preserving milk powder. This could reduce food waste by more than 50% in the supply chain, as 30-40% of all food generally goes to waste.

Big bags are also made of 100% recyclable polypropylene. The challenge, though, lies in the liner's recycling difficulty due to PA and EVOH layers.

“W<em>e are actively working on developing a greener liner. The concept involves removing the PA layer and utilizing PE while retaining the EVOH layer, which constitutes less than 5% of the material</em>,” concludes Tim.

This approach leads to the creation of a sustainable film. Be prepared because the market launch of sustainable film is just around the corner!

Preserve your milk powder during transportation. Big Bags: “Challenge accepted!”

Food

Milk can be consumed as a stand-alone product (whole, low-fat or skim) or can be the starting point for food industry products such as cheese, butter, yogurt, condensed milk, and ice cream. In order to process milk and other dairy products, you need specialized dairy production equipment which then encapsulates different processes such as pasteurization, homogenization, and fermentation.

Dairy

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

With the right processing machines, almonds, cashews, pine nuts, hemp, coconut, oat and soy can be processed into healthy plant-based milk. To produce it, grind the raw materials, screen, soak and mix them till you obtain a milky white liquid.

Plant-based milk

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

Large-volume producers of single-serve packs, such as sugar sticks, instant coffee, and instant soup, continuously pack different product sizes into cartons. Intelligent and flexible infeed systems are needed to ensure your products integrate smoothly into the carton line at higher speeds.


<h2>Pack stick packs or flow packs into cartons continuously</h2>
The VENTO Cartoner from Mpac is a carton packaging system with a smart infeed system suitable for single-serve products such as condiments or coffee and milk powders. The unit is made of hygienic stainless steel materials. It has an open design for easy visibility of product flow and quick access to the components in case of maintenance and cleaning.

The entire system is servo-driven and coupled directly to its components for minimum maintenance and long operating life. It is designed to operate 24/7, allowing maximum production yield, and is equipped with an advanced intelligent machine interface that provides information on machine status, maintenance, and changeover controls based on product application. The processes include carton erecting, loading, transportation, and closing. Changeover for different carton sizes and types can be done quickly and automatically.

High-speed Cartoner For Single-Serve Products

Sugar is the fuel that drives photosynthesis in plants. The leafy organisms constantly convert water and carbon dioxide into glucose. But it takes manufacturers specialized sugar processing technology to extract the sweet crystals from them. Today, most sugar products are derived either from sugarcane or sugar beet.

Sugar

Mayonnaise is created by blending oil with eggs, and then flavoring with vinegar, mustard, herbs, and spices. The eggs are a natural emulsifier that creates a uniform mixture. Ingredients are pumped into mayonnaise manufacturing equipment. First, a dynamic mixer maintains the desired level of emulsification of the mixture, which then moves on to packaging and bottling once reaching a satisfactory consistency.

Mayonnaise 

Ketchup processing begins with tons of tomato paste that is mixed and heated together with sugar, vinegar, and spices in a cooking kettle. After cooking, any remaining fibers and particles are filtered out. Once it reaches the right viscosity, your tomato ketchup production process is finished and ready for packaging and transport.

Ketchup

White, black and brown seeds from the mustard plant are the key constituents of this colorful and classic condiment. The various mustard production technology includes a mixer that mixes the mustard seeds with a handful of other ingredients and a mill that finely grinds the seeds to impart their characteristic flavor.

Mustard

Mpac Group is an industry leader in packaging automation, cartoning, and case-packing technologies.

Its complexity begins with the term itself, which has no clear and precise definition in the industry. As Jan Verweijen and Frank Jeurissen from the Mpac Group explain, the big question is always: is it a sachet or a stick pack?

“What is what” is defined by the way it is sealed, not by its width or length. A stick pack is a product with three seals, one of which is in the middle, lengthwise. Instead, a sachet is a four-sided sealed product with no seal in the middle.

First introduced in Japan in the 70s to pack sugar, these single-use sticks are now used to pack everything you can think of. But what impact does your product have on the cartoning process?


<h2>The first step is to find the right balance.</h2>
Stick packs are first filled vertically; this means that all the product is on the bottom.

Before entering the stick packs into the cartons, you need to evenly divide the product over the left and the right side of the stick packs. This step is called equalization and it is done by horizontally shaking the product to redistribute the contents inside the sticks.

“<em>If the weight is not evenly distributed, all the stick packs will slide off toward one corner of the box leading to an unstable formation that can damage the sticks</em>.” Frank points out.

For mere mortals, powder is powder, but for the experts, coffee powder, for instance, has a different structure than cocoa powder.

“<em>Liquids do not need equalization as the fluids divide automatically.” </em>Jan explains.

In addition, the sticks must have a minimum size, usually around 80 or 90 millimeters, to be cartoned horizontally and the shorter the sticks, the more difficult to keep them stable.
<h2>On edge vs. random orientation - Which side do you stand on?</h2>
Premium single-use products, such as coffee or pharmaceuticals, are often packed with the brand name and description always facing the consumer.

“<em>When this is the case, we use a paddle conveyor that brings each stick pack on a single edge so that when pulled out of the box, the branded face is the first thing the consumer sees,</em>” says Jan.

Frank adds: “<em>In 90 percent of cases, manufacturers choose speed over where the stick pack is facing. With random orientation, you can easily speed up to 900 sticks per minute</em>”.

“<em>Our bomb bay system counts each stick individually and puts them together in the quantity the producer requires; then it drops the sticks into the bucket conveyor</em>.” continues Jan.

To prevent damage, the bomb bay system consists of multiple drop levels, and the sticks need to be always dropped at a limited height - no higher than 250 mm.

As every stick has two ends, cartoning single-serve packs may seem easy, but as Jan and Frank explained, the journey from equalization to orientation and bomb bay dropping is not exactly a piece of cake.

Unpacking the world of stick pack cartoning

Cosmetic

Pharmaceutical

With over one-third of the population consuming it daily in different forms, coffee is one of the most popular processed beverages worldwide. Not only serving as drinks, but coffee is also often regarded as a culture. Coffee manufacturing is a knowledge-intensive industry. Coffee beans from different regions will reveal different tastes, while the level of caffeine could also be different. When it comes to coffee bean processing, the range of roasts varies from light golden brown all the way to dark. The method of tasting coffee differs between countries, habits, and tools.

Coffee

According to a legend, Cleopatra soaked her sails in her perfume so that Mark Antony could smell her ships before they arrived. This is to say that, from soaps and shampoos to perfumes, conditioners and pomades, cosmetics have always been highly valued and used for their properties of aesthetic enhancement. Cosmetics are a broad class of topical agents applied for various purposes such as cleansing, protecting, beautifying, or otherwise altering your appearance. As a result, a wide array of processing equipment is used in the cosmetics industry.

Cosmetics

Eating is more than just nutrition, but we have found ways to increase the nourishing power of our foods. Nutraceuticals manufacturing, from vitamin C powder and probiotics to omega 3 oil, is a concentration of natural ingredients and health supplements that complement our diets. While dietary supplements are not quite haute cuisine, the process of extraction and purification is no less a blend of science and art.

Nutraceuticals

Sauces bring personality to a dish. From a spicy, dense Zhoug to a tangy, runny Suero, sauces add an extra dimension of flavor, texture, and mouthfeel. But developing recipes into industrial products with long shelf lives and consistent tastes is a complex process. Specialized sauce making equipment prepares and combines the ingredients into delicious, high-quality foods. The result is a sauce ready to elevate meals.

Sauce

<span style="font-weight: 400">Spice manufacturing is one of the world's oldest trading products. The word spice refers to any dried part of a plant other than the leaves and is used for seasoning and food coloring. Spices are made from dried barks, roots, berries, and twigs, while green leafy parts of plants are considered herbs. Well-known examples include cinnamon, chilies, star anise, ginger, garlic salt, turmeric, cumin, or pepper, as well as pre-mixed blends such as Masala, Five-Spice Powder, or Old Bay.</span>

Spices

Find production technology for Milk powder conveying, and connect directly with leading machine manufacturers worldwide

Milk powder conveying Equipment

Which milk powder conveying equipment do you need?

Food vacuum conveyor

Dual channel plug diverter valve

Two-way flap type diverter valve

Feeder with flexible wall hopper

Seaming machine for infant formula cans

There is currently no equipment listed with your specified properties, but we are sure we can help you. Try us!Contact us

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