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Maker - Product Challenge

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Changemakers

Cream Dosing Equipment

Every minute, your skin loses between 30,000 and 40,000 dead skin cells. This means losing millions of cells every day, which makes your skin look less glowing. Being a moisturizing agent, body lotion has the power to hydrate your skin and  give the glow back to it. Production involves water and oil phases, which you then mix with an emulsifier and blend until homogeneous. Preservatives are essential for any solution containing water for the prevention of microbial growth.

Body lotion

Did you know that in the 30s, cosmetic creams that contained radioactive material were booming on the market because they promised to reduce wrinkles? Thank God that's no longer the case. To make a cosmetic cream today, you need to create a stable mixture of oil and water and add an emulsifier to join these otherwise immiscible substances.

Cosmetic creams

A cosmetic foundation comes in a powder, cream, or liquid form. And did you know that the liquid form came about because women in the 30s and 40s didn't want to wear stockings? So to cover up their legs, they turned to leg makeup, which played an essential role in our liquid foundation formula. The foundation making process involves balancing the oil and water phase interactions during the formulation stage, mixing ingredients, and packaging using a liquid foundation filling machine.

Cosmetic foundation

You can make emulsions by combining two immiscible liquids (oil and water, for example) in a suspension through the use of force. The use of emulsifiers is necessary to keep this mixture stable and permanent.

Emulsions

The easiest and most commonly used method of making gels is mixing gelling agents with water to form a weakly cohesive internal structure. The gel production process is pretty linear and straightforward, from mixing hydrocolloids and water to labeling and sealing containers.

Gels

After shaving, anti-aging, with organic ingredients, for the feet... Lotions are many. They compose the skincare world, which has been growing in recent years. More consumers look for the benefits of products that promise to enhance well-being and self-care. Whether you want to help prevent wrinkles, provide vitamins or just hydrate your consumers’ skin, get your formula and select lotion making equipment to get started.

Lotion

The most significant decision when making ointments is likely to be the choice between automatic or semi-automatic processes for it. This impacts on individual phases of the ointment cream manufacturing process - the water phase and oil phase.

Ointment

Cosmetic serums are a very light formulation with a high density of active ingredients dispersed in oil, water, or gel. This makes serums well suited to the delivery of vitamins, antioxidants, and anti-aging ingredients, but provide less moisturization and protection. Serum production is mainly divided into stages related to optimal mixing and preventing degradation of the active ingredients.

Serums

Sunscreen is an emulsion which can be either oil-in-water or water-in-oil. To create it, you must prepare an oil phase and a water phase separately, then mix and heat them. Homogenization is a key process to guarantee that the product will have the right consistency. When manufacturing sunscreen, give special attention to protection against UV filters.

Sunscreen

Neige de lait in French or neve di latte in Italian, as referred to in very old texts and both meaning milk snow, has been used in recipes since the 15th century. Withstanding the test of time, whipped cream is still one of the most beloved dessert toppings. What starts with milk ends as a silky delicacy with the help of whipped cream equipment and specified manufacturing processes.

Whipped cream

de-daniela_3299_brochure-pdf

De-Daniela_3299_brochure.pdf

Jelly gets its name from its primary ingredient – gelatin. Substances such as pectin and agar-agar offer vegan alternatives to the original animal extract. But there’s more to making jelly products than a semi-rigid, flexible ingredient. Jelly powders blend sugar, starch, and thickening agents to give body to the dessert. Last but not least, food colorants and flavorings bring the otherwise bland mass to life.

Jelly

Consumers usually eat chocolate spreads along with bread, or other grain-based items, such as pancakes, biscuits, waffles, and others. Although one particular brand has dominated this market for more than 50 years, there is still a place for new, health-friendly innovations and production ideas using chocolate spread machines.

Chocolate spread

Precise portion control from 3 grams to hopper capacity

Handles a variety of product densities

Multiple operation modes for flexibility

User-friendly with program storage options

Optional heating band for dense products

Food

Dosing equipment

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Connect directly with world leading manufacturers of Dosing equipment and find technology to build or improve your production line.

Dosing - Making.com

The topical route is a convenient route for the self-administration of drugs. But turning a pharmaceutical formulation into an easy-to-use cream involves specialized cream manufacturing equipment. Topical dosage forms are essentially an emulsion of oil and water.  But the ratios can be changed to process it into lotions, ointments, and gels.

Cream

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Process

Manual

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.

Heating

solid

In food processing, precise dosing and filling of products such as creamy fillings, jellies, and thick pastes like chocolate spreads are crucial.

Gear or piston filling-dosing equipment for creamy and thick foods - Making.com

https://making-tst.imgix.net/2024/09/De-Daniela_3299_image.png

The marketplace for finding innovative production technology

Making.com

ima_5429_brochure-pdf

IMA_5429_brochure.pdf

Modular design for maximum flexibility and efficiency

Hot and cold filling within the same 4-lane syringe unit

Automatic CIP system for easy cleaning

Sustainable design with options for recyclable materials

High production capacity of up to 600 portions per minute

A cheeseboard demonstrates the different possibilities that milk and dairy can take. There are hundreds of recognized cheese recipes worldwide, but the main ingredients remain the same: milk, fermenters, salt, and time. Cheese manufacturers combine these elements to craft unique flavors, aromas, and textures. Advanced cheese making equipment provides better control over these elements to create ever more diverse cheeseboards.

Cheese

Milk can be consumed as a stand-alone product (whole, low-fat or skim) or can be the starting point for food industry products such as cheese, butter, yogurt, condensed milk, and ice cream. In order to process milk and other dairy products, you need specialized dairy production equipment which then encapsulates different processes such as pasteurization, homogenization, and fermentation.

Dairy

Packaging

Continuous

Industrial

Cutting

Wrapping is the final step before your finished products are ready to leave the manufacturing site. Packages are bundled tightly together with a low-density polyethylene wrapper to secure the goods inside during transportation and distribution. Automatic or semi-automatic stretch wrapping machines cloak the palleted load in expandable film at high speeds and precision.

Wrapping

When packaging processed, cream, or fresh cheese in various portion shapes, achieving both high accuracy and speed is crucial. The challenge lies in

High speed cheese dosing and wrapping solution - Making.com

https://making-tst.imgix.net/2024/09/IMA_5429_Image.png

iwk_tfs_en_2014-pdf

IWK_TFS_EN_2014.pdf

It's been estimated that we spend an average of 3,000 hours brushing our teeth. In fact, in our daily routine, toothpaste is something we use at least twice a day. Making toothpaste is a very straightforward process; just mix together water, abrasives, humectants, thickening and foaming agents, sweeteners, and flavors in the right amounts until you get a paste. Once you have added the colors, you can fill a tube with your colorful toothpaste and seal it before being shipped to stores.

Toothpaste

Short changeover times minimise downtime, increase productivity

High-quality tube fold and tube seal functions reduce rejections

No mechanical drive in the filling area prevents product contamination

Minimum maintenance due to optimal mechanical machine components

Able to fill and close a wide range of tubes

A tube is a collapsible package, made of plastic or metal, used for packaging highly viscous liquids or pastes. Considerations for choosing a suitable tube filling system include the nature and viscosity of the product to be filled, the tube material, capping requirements, and the desired filling speed and volume. Tube fillers are used in the food industry for the packaging of food pastes; in the chemical industry for packaging caulk, glues, and sealants. In the cosmetics industry, tube fillers are used for the packaging of gels and creams and in the pharmaceutical industry for the packaging of toothpaste and ointments.

Tube filling equipment

Chemical

Cosmetic

Pharmaceutical

Due to their potential hazardous nature, chemicals are classified for proper identification and safety during production. Chemical classification depends on their properties, structures and functions. In the chemical industry, you can regard them as basic chemicals such as acids, chemical products to produce plastic materials and finished chemicals for use in cosmetology. As a manufacturer or engineer, you want to know their reactivity when using chemical processing equipment.

Chemicals

According to a legend, Cleopatra soaked her sails in her perfume so that Mark Antony could smell her ships before they arrived. This is to say that, from soaps and shampoos to perfumes, conditioners and pomades, cosmetics have always been highly valued and used for their properties of aesthetic enhancement. Cosmetics are a broad class of topical agents applied for various purposes such as cleansing, protecting, beautifying, or otherwise altering your appearance. As a result, a wide array of processing equipment is used in the cosmetics industry.

Cosmetics

Pharmaceutical developments walk side by side with health advances to provide new medicines, treatments, and therapies that have increased life quality and extended life expectancy by years. Pharmaceutical manufacturing equipment helps deliver products to a great deal of the population, but there’s a significant share that doesn’t benefit from them yet. Over 2 billion people cannot get the medicines they need, according to the United Nations Industrial Development Organization, and local production might be a way to provide for these people.

Pharmaceuticals

When looking for capping equipment, it is crucial to know first which type of capper your product requires. Do you want screw caps, twist-off caps, hand pumps, or push-pull caps on your bottle or container? If you require different cap types for format changeover times can be time-consuming. The bottle cap seals the top opening of a bottle to guard the product against leakage and spoilage and sterility and filling requirements depend on the nature of your product.

Capping

A loading system feeds your continuous or batch processing machine with the specified material or item in line with the flow of production. Loaders transfer the articles from one stage of preparation to the next with uniformity and accuracy.

Loading

At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with chemicals or hazardous substances since they can be potentially dangerous to human health.

Packing

liquid

A wide variety of pharmaceutical, cosmetic and food products require tube-style packaging. An automated tube-filler adds flexibility to production lines

A two-component filling application tube filler - Making.com

https://making-tst.imgix.net/2017/09/TFS-15-1.jpg

Modern servo drives for enhanced reliability and maintenance-free operation

Small footprint with “large machine” performance

Highly accurate filling and exceptional sealing reliability

Simple to operate with large touchscreen controls and graphical status monitoring

Rapid changeover times allows for multiple product use, increasing efficiency

When scaling up production of pharmaceutical, food or cosmetic products that use tube containers, increasing speed and throughput without compromising on

Medium and high speed range automatic tube filler - Making.com

https://making-tst.imgix.net/2017/09/TFS-E-Serie1-1.jpg

iwk_fpseries_en_2014-pdf

IWK_FPseries_EN_2014.pdf

Proven pedigree from IWK for reliability and robustness

Servo technology maximises reliability and uptime

Enhanced HMI for ease of use, monitoring, and regulatory compliance

Modular design for a completely tailored filling solution

Quick product changeover, minimal downtime

For scale-up filling of tube packaging for pharmaceuticals, cosmetics and food products, a medium-speed automatic tube filler is required that meets

Medium speed tube filler and sealer - Making.com

https://making-tst.imgix.net/2017/09/FP-46-2-Gesamtmaschine_ret-2.jpg

images-html

images.html

Accommodates both stable and unstable bottles

No Drop System minimizes waste and contamination

Tool-free format changes and adjustments

Supports up to 40 containers per minute

Compatible with various container sizes

Bottle filling equipment entails transferring your products to a bottle which involves inspecting the material, and then conveyors feed it into the machine which then pours it into the vessels using volumetric technology and nozzles before capping them. Bottle filing varies not only in product type but in the size, shape, and material of the container too. Depending on your operation, filling systems may adopt in-line or rotary methods before transferring the bottles to the next stage of processing.

Bottle filling equipment

Volumetric dosing systems

In the cosmetics and pharmaceuticals industry, achieving consistent filling and capping of both stable and unstable bottles is crucial. Manual loading can

Alternate movement bottle filling and capping system - Making.com

https://making-tst.imgix.net/2024/09/Axomatic_Marchesini_Group_1873_image.png

Looking beautiful is hard work. Queen Elizabeth I knows this well. Just think she used so many cosmetics and makeup containing toxic materials, especially lead-based face powder, that she even died from them. Today fortunately, you no longer need lead to make face powder. Simply mix pigments, fillers, dry and wet binders, and compress the mixture using a powder compacting press. Then the face powder is ready to be applied using a powder puff.

Face powder

Precise filling with mechanical dosing system

Versatile sealing options for various tube materials

Customizable sealing patterns

Handles up to 2,400 tubes per hour

Compatible with a wide range of tube sizes

Sealing

In various manufacturing settings, ensuring precise filling and secure sealing of tubes, such as aluminum or plastic ones, is essential. Challenges like

Semi-automatic tube filling and closing system - Making.com

https://making-tst.imgix.net/2024/09/Axomatic_Marchesini_Group_1887_image.png

cam_packaging_2702_brochure-pdf

CAM_Packaging_2702_brochure.pdf

Accurate synchronization of irregular-shaped bottles

Dribble and drop recovery system

Quick-release clamps for easy dismounting

CIP system for easy cleaning

High-density product handling capability

A bottle sorter automatically sorts empty bottles at high speeds by size, color or shape before filling. A bottle unscrambler receives empty bottles in bulk and positions them on a moving conveyor for further processing. Both pieces of equipment are generally integrated into a complete and automated production line. Considerations for selecting a bottle sorter or unscrambler include the size, shape, and material of the bottles, production speed, and sorting criteria. Bottle sorters and unscramblers are used in the food industry for packaging fruit juices, oils, and other liquid products; in the pharmaceutical industry, they are used for the filling of vials, ampoules, and bottles.

Bottle sorters and unscramblers

A belt conveyor system uses pulleys or drums to keep an endless loop of conveying belts in continuous motion for material handling. Considerations for choosing a suitable conveyor belt system include the physical form of the product, processing requirements, and the desired speed and volume of transportation. Belt conveying systems find numerous applications in the food, pharmaceutical, and chemical industries such as filling and packaging operations. In the biomass industry, these systems are used for moving biomass feedstock to the boiler. In the mineral industry, conveying belts process and transport granular and crushed minerals. Conveyor belts are heavy-duty machinery that is used to move materials from one place to another. They are commonly used in factories, warehouses, and other industrial settings to move items such as boxes, containers, and other materials along a production line.

Conveyor belts

Liquid

Syrup

Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

In industries where precise liquid dosing into irregular-shaped bottles is required, maintaining accuracy and efficiency is crucial. Challenges include

Linear intermittent motion filling system for high-density liquids - Making.com

https://making-tst.imgix.net/2024/09/CAM_Packaging_2702_image.png

de-daniela_3300_brochure-pdf

De-Daniela_3300_brochure.pdf

Accurate dosing for various product viscosities

Reduced product waste due to anti-drip valve

Easy to clean with tri-clamp fittings

Interchangeable valves for versatility

Improved product consistency

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

Sauces bring personality to a dish. From a spicy, dense Zhoug to a tangy, runny Suero, sauces add an extra dimension of flavor, texture, and mouthfeel. But developing recipes into industrial products with long shelf lives and consistent tastes is a complex process. Specialized sauce making equipment prepares and combines the ingredients into delicious, high-quality foods. The result is a sauce ready to elevate meals.

Sauce

In food processing, accurately dosing products with varying consistencies is crucial for quality and efficiency. Traditional methods often struggle with

Pneumatic dosers for variable density products - Making.com

https://making-tst.imgix.net/2024/09/De-Daniela_3300_image.png

ima_5412_brochure-pdf

IMA_5412_brochure.pdf

People have always loved butter. Suffice it to say that Ancient Norsemen were buried with it to take to the afterlife. It seems impossible but making butter is all about separation. First, you separate the raw milk to get the buttercream using a cream separator. After cooling, mixing and pasteurizing your buttercream, the churning process separates it into buttermilk and butter grains. Then, mix butter grains with salt and use a butter churner to mix the ingredients again, before shaping begins using butter molds. Which butter-making equipment can improve your process?

Cream Dosing Equipment

Which cream dosing technology do you need?

Gear or piston filling-dosing equipment for creamy and thick foods

High speed cheese dosing and wrapping solution

A two-component filling application tube filler

Medium and high speed range automatic tube filler

Medium speed tube filler and sealer

Alternate movement bottle filling and capping system

Semi-automatic tube filling and closing system

Linear intermittent motion filling system for high-density liquids

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