Milk cream separation system for cheese production
Enhance your cheese production efficiency by seamlessly integrating a skimming and separation system that optimizes milk-cream separation, ensuring precise fat content for consistent high-quality cheese outputs such as Grana Padano and Parmigiano Reggiano.
Separates Milk and Cream for Cheese Production
The Affioramento Separation System from Progema Engineering is tailored for efficient milk and cream separation in cheese production, specifically for crafting high-quality Grana Padano and Parmigiano Reggiano. Utilizing a sophisticated automation software, this system manages affioramento through precise weight and fat content readings, optimizing spillamento and ensuring constant process monitoring. Ideal for dairy industries, it offers seamless integration with existing processing lines and operates with industrial PLCs for enhanced control and supervision. Its design supports use with standard tanks and basins, eliminating the need for special transport and costly modifications, while operating efficiently even in external, unprotected environments. With features like selectable spillamento modes and dynamic brine salting systems, this equipment enhances production flexibility and output quality.
Benefits
- Enhances product yield and consistency by adapting automatically to seasonal variations in milk fat content.
- Reduces operational costs by integrating with existing equipment, minimizing the need for new infrastructure.
- Increases production flexibility with selectable spillamento modes based on density or weight.
- Minimizes setup and transportation expenses by utilizing standard tanks and avoiding special transport requirements.
- Operates efficiently in external environments without additional protection, saving on infrastructure costs.
- Applications
- Cheese manufacture,Dairy processing equipment,Food manufacturing,Cheese production,Grana padano cheese production,Dairy industry,Parmigiano reggiano cheese production,Milk-panna separation,Milk processing,Dairy products
- End products
- Cream,Grana padano cheese,Dairy ingredients,Ripened cheese,Parmigiano reggiano cheese,Whey concentrate,Soft cheese,Dairy by-products,Curd products,Milk fat concentrate
- Steps before
- Milk Collection,Milk Cooling,Milk Transportation,Milk Pre-treatment
- Steps after
- CIP Cleaning,Quality Control,Cheese Maturation,Packaging
- Input ingredients
- latte,latte intero,siero,latte di seconda qualità
- Output ingredients
- panna,panna-latte separato,latte non idoneo,latte affiorato
- Market info
- Progema by Omnia Technologies is known for manufacturing custom-engineered industrial equipment, with a reputation for innovative solutions and reliable engineering, catering to diverse industrial needs with precision and commitment to quality and performance.
- Automation
- PLC-controlled
- Control System
- PC Control and Supervision
- Spillment Control System
- Weight / Fat Title Monitoring
- Affioramento Tank Type
- Stacked Closed Tanks / Circular Open Tanks
- Affioramento Phase Control
- Automatic Fat Title Adjustment
- Materials
- Common Tanks / Fixed Isolated Tanks
- CIP Support
- Yes
- Working Mechanism
- Affioramento and separation of milk and cream
- Integrated Steps
- Affioramento on overlapping tank stages
- CIP Principles
- Managed with CIP during closed state
- Batch vs. Inline Flow
- Batch process with customizable spill sequences
- Automation Level
- PLC-controlled with PC supervision
- Environmental Adaptability
- Works with fixed,insulated external tanks
- Spill Control Method
- Controlled by density or weight
- Customizable Order Management
- Three management modes for spill sequences
- Versatility
- Can be applied to existing equipment
- Protection from External Conditions
- Unaffected by temperature or external forces
- Production Maximization
- Automatic adaptation to seasonal fat variations
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Footprint
- Compact
- Tank Shape
- Circular or Multi-level
- Tank Size
- Customizable
- Control System
- PLC and PC Supervision
- Ventilation
- Two large side vents
- Serbatoi/bacinelle
- Commonly used
- Control System
- PLC controlled
- Integration
- Existing systems compatibility
- Serbatoi Type
- Common serbatoi or bacinelle
- Protection
- External installation without additional weather protection
- Process Monitoring
- Automated density measurement control
- System Configuration
- Automated spillamento options based on density or weight
- Flexibility
- Various sequence and timing control options for different spillamento planes
- Supervision
- PC controlled with direct table visualization
- Tank Options
- Serbatoi affioratori and vasche circolari with movable covers
- Software
- Evolved automation software for process monitoring and control