Find technology for processing algae
Find innovative production technology for making algae and connect directly with world-leading specialists
The essence of the oceans plays a role in sustainable food production and is an often overlooked superfood. Compared to traditional crops, algae requires minimal land and resources. Processed into food powders like spirulina or chlorella or into seaweed snacks, algae is considered to be one of the foods of the future. It provides you with vitamins, minerals, and proteins and assists the world in food security concerns. It is a popular ingredient in the supplement and cosmetics industry too.
Tell us about your production challenge
Infuse or encapsulate algae into dietary supplements or skincare formulations
Selecting the optimal method for integrating algae into industrial processes is paramount. You can opt for infusing algae extracts into product formulations during manufacturing. This process entails thorough blending of algae extracts with other ingredients to ensure homogeneous distribution throughout the product matrix. Subsequently, you must process the mixture further according to the specific requirements of the end product, whether it’s a face cream or a nutraceutical.
Alternatively, you can choose to encapsulate of algae extracts within product matrices. Through precise injection or deposition techniques, you can strategically embed algae-derived compounds within the product, enhancing functionality and value. This encapsulation method not only preserves the integrity of algae-derived elements but also facilitates controlled release, optimizing their efficacy in functional foods, supplements or cosmetics.
Dry your algae to make snacks or powders
You can also produce food from algae, the most evident examples are nori, wakame, seaweed snacks and spirulina. The first important step is washing your algae, to ensure there are no impurities in your produce. Drying is a critical step in algae processing to remove moisture and enhance shelf stability. You can air dry, spray dry, freeze dry, or drum dry your algae, depending on the desired product characteristics and processing capabilities. For making spirulina or chlorella powders, opt for spray drying. For nori and seaweed snacks, air drying is the best solution.
Process your algae further
After drying, your algae must undergo further processing to refine its texture and particle size for snacks. You can mill or grind it into finer particles when you are making bars or powders. Or extrude it into shapes like crisps or puffs for enhanced palatability. There is more, you can even granulate it for improved handling in mixes or baked goods, algae’s applications and processes are endless.
Flavor development is an important aspect of algae snack production, where you can test different seasoning blends. Most well-known combinations are sweet chili, wasabi, garlic, or BBQ. For that you’ll need precision dosing equipment and mixing technologies to ensure uniform distribution of flavorings and seasonings across the product.
Pack your snacks safely to preserve the delicate texture
Packaging plays a crucial role in preserving the freshness, flavor, and quality of algae snacks during storage and transportation. You might need automated filling machines, sealers, and labeling systems that are capable of handling high volumes and maintaining product integrity. Your packaging materials should be selected based on barrier properties and moisture resistance. You should also take sustainability considerations into account to make sure that the packages don’t end up in sea to pollute your future produce!
Processing steps involved in algae making
Which algae technology do you need?
Indoor microalgae cultivation technology
Efficiently and reliably cultivating microalgae year-round poses significant chall...
Compact fermentor for research and scale-up studies
In experimental bioprocessing and scale-up studies, achieving replica...
Microalgae photobioreactors for bioenergy production
In the pursuit of sustainable energy solutions, bioenergy derived fr...
Industrial pulper for fresh produce
Processing fresh fruits and vegetables in large quantities can be challenging, especial...
Pilot fermentors for biotech processes
Scaling up microbiological synthesis processes from the laboratory to small-scale pr...
Microalgae cultivation infrastructure
When growing microalgae for industrial purposes, ensuring optimal conditions and main...
Microalgae cultivation system
Producing high-quality microalgae on an industrial scale demands systems that maximize yield w...
Pre-culture and laboratory systems for microalgae cultivation
In the realm of microalgae production, precision and scala...
Lab-scale microalgae cultivation system
When researching microalgae cultivation in the lab, obtaining precise control over ...
Laboratory-scale microalgae cultivation system
In microalgae research, maintaining optimal growth conditions at a small sc...
Laboratory microalgae cultivation system
In research and pre-scale projects, precise control of microalgae growth condition...
Autoclavable photobioreactor for microalgae and bacteria cultivation
For researchers and professionals working with pho...
Industrial seaweed drum dryer
In the seaweed processing industry, achieving optimal drying conditions is vital to maintain t...
Semi-automatic seaweed grinder for efficient algae processing
For industrial applications involving seaweed, especially ...
Algae harvest and concentration filtration system
In algae production, efficiently managing the harvest and concentration...
Vacuum belt dryer for fruit, vegetable and herbal extracts
Organic volatile compounds from fruits, vegetables and herbs ...
Pilot scale freeze dryer
Freeze drying is a complex and time-consuming drying process which requires maintaining the quality ...
Waste to energy anaerobic digestion system
The food industry produces tremendous amounts of waste at food production facil...
Grinder for spices and coffee
Gentle grinding of coffee down to all grades from coarse to fine requires high precision proce...
Sampling probe for bioreactor samples
In biopharmaceutical and chemical industries, sampling is vital to develop, maintain,...
Automatic sampling system for bioprocess monitoring
An accurate, automated sampling of cultures is a key requirement in t...
Entry-level automated online sampling system
An accurate and sterile sampling of cultures is vital throughout the biopharm...
Extraction plant for natural ingredients
Bespoke extraction plants using the latest technology can improve your efficiency ...
Hygienic belt dryer
A belt dryer typically applies the product through an infeed chamber onto a perforated horizontal belt, w...