Indoor microalgae cultivation technology
Enhance sustainability and productivity in microalgae cultivation with a vertical indoor system designed for consistent quality and reduced contamination risk, ensuring high purity and bioavailability of valuable compounds in your products.
Cultivates and Monitors High-Density Microalgae
The ProviAPT Advanced Photobioreactor System from Proviron revolutionizes microalgae cultivation by integrating a vertical indoor farming approach with automated real-time monitoring. This system is designed to maximize high-density algae growth with minimized contamination risk, making it ideal for industries such as aquaculture, cosmetics, pharmaceuticals, and food. Utilizing a closed photobioreactor setup, it supports continuous, computer-steered operations to maintain consistent quality and production levels.
This system cultivates freeze-dried microalgae biomass suitable for omega-3 enriched supplements, natural colorants, antioxidants, and more. The filtration and sterilization processes ensure a contaminant-free end product, while the freeze drying technology preserves nutrient integrity, extending shelf life up to three years. With GMP certification and compliance with HACCP standards, the ProviAPT ensures safe and reliable output, perfect for sensitive applications in various sectors. Designed for automation and efficiency, it significantly reduces manual intervention, offering flexibility and high throughput to meet diverse industrial demands.
Benefits
- Ensures consistent product quality with minimal contamination risk through closed-system design.
- Enhances operational efficiency by reducing labor and human error with real-time monitoring and automation.
- Extends product shelf-life up to three years with advanced freeze drying techniques.
- Complies with GMP and HACCP standards, ensuring safety and reliability for sensitive applications.
- Increases production capacity for high-demand industries with its scalable, high-density cultivation capability.
- Applications
- Aquaculture,Nutraceuticals,Food industry,Cosmetics,Larval feed,Color additives,Flavor additives,Pharmaceuticals
- End products
- Microalgae extracts for skincare,Microalgae oil,Microalgae-derived flavor enhancers,Omega-3 enriched supplements,Freeze-dried microalgae biomass,Microalgae-based colorants,Microalgae protein powder,Microalgae-derived antioxidants,Larval feed for aquaculture
- Steps before
- Media Preparation,Nutrient Filtering,Air Sterilization
- Steps after
- Freeze Drying,Packaging,Storing,Real-time Monitoring
- Input ingredients
- inorganic food grade nutrients,filtered air,filtered nutrients,no pathogen reservoirs
- Output ingredients
- freeze dried microalgae biomass,poly-unsaturated fatty acids,antioxidants,carbohydrates,proteins rich in essential amino acids,vitamins and trace elements,bioavailable ω-3 poly-unsaturated fatty acids
- Market info
- Automation
- Automated and real-time monitoring system
- Production Method
- Aerated vertical flat panel photobioreactor
- Environment Control
- Indoor vertical farming system
- Sterilization
- Filtered air and filtered nutrients,no pathogens
- Contamination Risk
- Reduced contamination risk
- Monitoring System
- Computer steered - minimal hands-on work
- Certification
- GMP certified (feed chain alliance)
- Media Preparation
- Inorganic food grade nutrients
- Product Quality
- No heavy metals or pesticides
- Product Storage
- Freeze dried,light and air tight packing
- Product Longevity
- Up to three years shelf life
- Photosynthetic Efficiency
- Real-time monitoring of photosynthetic efficiency
- Nutrient Leakage Prevention
- Freeze dried to maintain lipid profiles
- Airflow
- Filtered air
- Nutrient Traceability
- Traceability ensured
- Automation level
- Computer steered / PLC
- Batch vs. continuous operation
- Continuous
- Contamination control
- Minimized contamination risk
- Cleaning method
- Sterilized media and air
- Real-time monitoring
- Flows,CO2 usage,productivity,photosynthetic efficiency
- Biological compatibility
- Proven through HACCP and FCA certifications
- Cleanability
- Designed with minimal contamination risk
- Density/particle size
- Maintained in freeze-dried form for long shelf life
- GMP Compliance
- Yes
- HACCP Certification
- Yes
- SGS Certification
- FCA certificate BE 01/1522.GF
- Feed Chain Alliance (FCA) Certification
- BE 01/1522.GR
- Indoor Farming System
- Vertical
- Production Plant Location
- Indoor,No proximity to natural (salt) surface waters
- Storage Method
- Protective atmosphere,light and air-tight recipient