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Shampoo Capping Equipment

When looking for capping equipment, it is crucial to know first which type of capper your product requires. Do you want screw caps, twist-off caps, hand pumps, or push-pull caps on your bottle or container? If you require different cap types for format changeover times can be time-consuming. The bottle cap seals the top opening of a bottle to guard the product against leakage and spoilage and sterility and filling requirements depend on the nature of your product.

Capping

Shampoo is a unique form of cleaning agent composed primarily of water and some form of surfactant. This surfactant provides the ability to bind oily substances for removal without leaving a residue, as traditional soaps might. The production process involves the batch mixing of its laboratory-defined formula, quality control, and filling stages.

Shampoo

<span style="font-weight: 400;">Filling and capping bottles and pots for food, chemical and cosmetics industries using separate machines is expensive and inefficient.A better solution is a combined monoblock unit, that will save space and cost, whilst increasing product throughput, even on multi-product lines.</span>
<h3><b>Monoblock combined filling and sealing machine</b></h3>
<span style="font-weight: 400;">EFM Monoblock filling machine is an easy-to-use, multi-purpose machine designed for filling and capping of containers with lids or pressure caps. Featuring a touchscreen system, the machine is easy to operate and allows simple readout and storage of all function information.</span>

<span style="font-weight: 400;">EFM’s design philosophy is to provide adaptable machines suitable for a range of industries. The Monoblock filling machine can be used with a wide variety of filling methods, including digital flow metering, piston pumps, peristaltic pumps, and more.</span>

<span style="font-weight: 400;">For the sealing process, a choice of methods is available including manual positioning of lids, or use of a fully automated cap supply system that uses pick and place. Final tightening can be by magnetic capping, servo capping, pressure capping or pilfer proof capping, to suit your requirements.</span>

Compact monoblock filler

<span style="font-weight: 400;">In many food, chemicals and cosmetic industry processes it is vital to have a quick, accurate and reliable filling and sealing solution that can handle a wide variety of liquid types, including high viscosity and foaming products, into a range of bottle types.</span>


<h2><b>High capacity filler and capper capable of handling wide range of product</b></h2>
<span style="font-weight: 400;">The EFM Inline Monoblock Linear Filling and Capping series is available in both flowmeter and servo piston configurations to suit your exact requirements. Able to operate at up to 2,600 bottles per hour and fill volumes up to 30,000ml depending on model configuration, the Inline Monoblock is constructed in the Netherlands using all stainless steel and standardised components for longevity and ease of maintenance. Remote support from EFM engineers is also available for full peace of mind.</span>

<span style="font-weight: 400;">All variants features Siemens PLC and touchscreen controls, and all product contact points are of 316 stainless steel construction for longer life even when used with corrosive product. A polycarbonate safety casing gives superior protection and allows for excellent visibility for monitoring the filling and capping cycle. The capping module features high-torque sealing and a self-contained Detect and Reject operation to confirm the integrity of the seal, ensuring product quality.</span>

<span style="font-weight: 400;">The flowmeter variants are fitted with Endress &amp; Hauser Mag or Mass flowmeters, and both flowmeter and servo piston versions feature bottle counting, individual centering detection and automated filling bridge height adjustment.</span>

In-line monoblock linear filler &amp; capper

<span style="font-weight: 400;">For the stand-alone capping of bottles of up to 2.5litre capacity you need a robust and flexible machine with high speed and accuracy. Used in the beverage and chemicals industries, bottle cappers need to be reliable and fast, and for maximum flexibility need to be able to deal with a range of caps.</span>


<h2><b>Fully automated standalone capper for bottles up to 2.5 litre</b></h2>
<span style="font-weight: 400;">The EFM range of Multi-Head Capping machines offer maximum flexibility together with impressive performance. These all-stainless machines feature Siemens PLC and full touchscreen controls for accuracy and ease of use. The use of standardised components throughout from high-quality manufacturers increases longevity and reduces the downtime for any maintenance. The gravity-fed cap sorter and magnetic torque head provide high levels of reliability.</span>

<span style="font-weight: 400;">Able to handle a wide range of caps types, including screw caps, push ons, non-vacuum twist-offs and pilfer proof, the EFM multi-head range includes variants able to operate from 4,000 bottles per hour up to 9,000 bottles per hour with the 8 head unit.</span>

<span style="font-weight: 400;">Flexible options include screw infeed, second cap sorter for extremely quick changeovers, torque verification and Detect and Reject system for full capping verification. The units are also available with an optional remote support package direct from the manufacturer.</span>

Multi-head capper

<span style="font-weight: 400;">For the stand-alone capping of bottles of up to 30 litre capacity for smaller-scale production you need a robust and flexible machine with high accuracy. Used in the beverage and chemicals industries, bottle cappers need to be reliable and fast, and for maximum flexibility need to be able to deal with a range of caps.</span>


<h2><b>Flexible single-head capping machine for smaller-scale production lines</b></h2>
<span style="font-weight: 400;">The EFM range of single head capping machines offer maximum flexibility together with impressive performance for smaller scale production lines. These all-stainless machines feature Siemens PLC and full touchscreen controls for accuracy and ease of use. The use of standardised components throughout from high-quality manufacturers increases longevity and reduces the downtime for any maintenance. The gravity-fed cap sorter and magnetic torque head provide high levels of reliability.</span>

<span style="font-weight: 400;">Able to handle a wide range of caps types, including screw caps, push ons, non-vacuum twist-offs and pilfer proof, the EFM single-head range includes a standard edition able to cap up to 2,200 bottles per hour, and a servo-controlled edition capable of up to 2,600 bottles per hour.</span>

<span style="font-weight: 400;">Featuring a star wheel positioner as standard, the machine is able to fill bottle of up to 2.5 litres. However, by specifying the option using gates larger packages from 5 up to 30 litres can be filled by this machine, providing great flexibility.</span>

<span style="font-weight: 400;">Other options include high torque sealing, torque verification and Detect and Reject system for full capping verification. The units are also available with an optional remote support package direct from the manufacturer.</span>

Single head capper

Spillage and overfilling are common problems in most production lines for bottled products. A good solution to minimize such waste is to have a single system that can both fill the precise amount of liquid to the containers until the desired net weight is reached, as well as perform the capping of the bottled product.
<h2>Filling and capping bottled containers with load cells for net-weight filling</h2>
The Rotary Monobloc from Rejves machinery is a compact two-in-one system that can perform both filling and capping of bottles through rotary mechanisms. This system can be equipped with various filling technologies available for a precise filling process such as net weight, flow meter, level filling, and vacuum filling. This makes the system suitable for most industries and applications, including food and cosmetic products. A notable feature to reduce cap waste is a bottle detection system that prevents the capping section from supplying caps if no bottle is detected. An optional feature provides a rinsing section using water or ionized air. Production capacity for this system can go as high as 620 bottles per minute.

Bottle filling and capping monobloc

If you have separate filling and capping stations you may experience lower throughput rates due to increased operating cycle time. In addition, if the production line handles multiple products such as liquids, oils, creams, and pastes, changing products and containers between two filling batches can take a significant amount of time.


<h2>Fill and cap up to 35 containers per minute using a monobloc system</h2>
The Response Monobloc Filler &amp; Capper from The Adelphi is a two-in-one system that achieves the dual functionality of filling and capping containers. This versatile unit can be effectively used to fill bottles, jars, and screw-top vials with a variety of products such as oils, creams, serums, scrubs, sauces, peanut butter, or honey. The ‘No container, no fill’ sensor reduces waste of both container and product. Precise torque application gives a higher quality of capping reducing rejects and consecutively the operator’s time to handle rejected containers.

The unit can fill volumes of 5ml to 250ml, with a fill accuracy of up to ±0.25% (superior to the industry average of ±1%). Its fast filling and capping ability can give productive output at up to 35 containers per minute. The system accuracy is complemented by an enhanced quality control process where it can pre-set the quality-check count.

Monobloc filler and capper

In the personal care industry, ensuring consistent filling and capping of products such as liquid soaps, skin and sun care lotions, and hair care solutions is essential. Operators require a seamless process to handle different bottle shapes and cap dimensions efficiently.
<h2>Optimizes filling and capping of personal care products</h2>
The LRF - PC from ACMA (Coesia Group) is a continuous motion rotary filler capper, designed specifically for personal care products. This equipment accommodates various production speeds and is adaptable to different bottle and cap sizes and shapes. Its continuous motion further enhances its capability for high efficiency and minimal downtime. With precision engineering, it ensures accurate filling levels and secure capping, crucial in maintaining the quality and presentation of the final product. The LRF - PC is ideal for liquid soaps, skin and sun care, and hair care products. The versatility and robust design make it suitable for a diverse range of personal care applications.

Rotary filler capper for personal care products

In high-volume production environments for cosmetics, pharmaceuticals, and food products, precise filling and secure capping of bottles and jars are essential. Managing these tasks manually can result in inconsistency, slower production rates, and increased labor costs.
<h2>Automate filling and capping processes</h2>
The automatic bottles and jars filling and capping line from Axomatic, part of the Marchesini Group, provides a comprehensive solution for filling and capping stable bottles and jars up to 1200 pieces per hour. This system includes a filling module that handles volumes between 50 and 1000 ml with a diving nozzle and anti-drop mechanism to ensure accuracy and cleanliness. The capping section accommodates screw caps, beak caps, or canula nozzles, secured efficiently. A conveyor belt moves products seamlessly from filling to capping, and an outfeed belt with a rotating collection table handles finished products. This integration reduces the need for manual intervention, cuts production time, and ensures product consistency and hygiene.

Automatic bottles and jars filling and capping line

In manufacturing environments, precise liquid filling is essential for maintaining product consistency and quality. Production lines often face issues with accuracy and reliability, especially when handling varying viscosities and fill volumes.
<h2>Automates accurate liquid filling of various viscosities</h2>
The Filltronic by IMA is a positive displacement gear pump liquid filler, widely used since 1981 for its accuracy and reliability. The system employs sanitary stainless steel precision gear pumps that meter the liquid product into containers through positive shutoff nozzles. With a flexible configuration of 2 to 12 pumps, the Filltronic can reach filling speeds of up to 140 bottles per minute, maintaining an accuracy of +/- 0.5%. It is compatible with a wide range of fill volumes from 0.5 ounces to gallons without the need for change parts. This reduces downtime typically associated with piston fillers. The system features motors with integral precision encoders for individual pump control, ensuring continuous operation even if one motor fails. The Filltronic is equipped with instant recall memories for product setups, providing tool-less adjustments and quick-clean pump and nozzle designs. The control system includes an Omron Sysmac PLC and an 8-inch CTC color touchscreen. This technology is particularly suited for the personal and home care industries.

Positive displacement gear pump liquid filler

Rejves Machinery Srl specializes in filling and capping solutions for various sectors, including food, pharmaceutical, home &amp; personal care, as well as industrial &amp; chemical industries. The company produces patented and tailored solutions that can come in different configurations (linear, rotary, or monoblock).

Spilled shampoo can be an issue – not only when you accidentally drop it on your carpet or when it opens in your suitcase. In the <a href="https://making.com/shampoo">process of making shampoo</a>, the filling part needs to be carried out very precisely as to put all resources to use and don’t generate any undesired waste.


<h2>Bubbles and foam: only good in the shower</h2>
Depending on their ingredients, shampoos and conditioners can have foaming properties. This means that they can either form foam and bubbles or splash out of the container during the filling step of the process. In doing so, they dirty the equipment and the container, wasting it and the shampoo it should contain. They also delay the labeling process, which cannot have contaminated containers. In essence, there are more residues, more delays in the process and more economic losses as you will need to replace what was rejected.
<h2>Taking one step back before going two steps further</h2>
Rejves helps cosmetic producers to fill containers accurately at high speeds (up to 620 bottles per minute) using a two-stage nozzle technology. In the first stage, after making sure the bottle is placed where it should be, their rotary Monobloc slowly includes enough liquid to create a thin layer in the bottom of the container. Then, the second-stage nozzle speeds up the process and fills the bottle almost entirely. It starts from the thin layer and goes up, avoiding foam, bubbles and splashing. Finally, the nozzle goes back to the first stage and carefully fills the bottle until the right level. The Monoblock can have more or fewer heads, depending on the products’ characteristics and the desired filling speed. “We can add a mesh to the nozzle or redesign them as well”, says Mirko Nosari, head of Sales and Marketing at Rejves.

Get in touch if you would like to know more and connect with Mirko!

https://www.youtube.com/watch?v=9PERs_-bZ0s

Spill less shampoo when filling your bottles

According to a legend, Cleopatra soaked her sails in her perfume so that Mark Antony could smell her ships before they arrived. This is to say that, from soaps and shampoos to perfumes, conditioners and pomades, cosmetics have always been highly valued and used for their properties of aesthetic enhancement. Cosmetics are a broad class of topical agents applied for various purposes such as cleansing, protecting, beautifying, or otherwise altering your appearance. As a result, a wide array of processing equipment is used in the cosmetics industry.

Cosmetics

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