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Maker - Product Challenge

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Coffee Cleaning Equipment

The coffee break has become a more refined affair with the widespread use of coffee pod machines. In less than 30 seconds, single-serve coffee makers can prepare your favorite brew to perfection. The table-top appliance takes pride of place in the office kitchenette, but the heart of these popular machines is the disposable coffee capsule.

Coffee capsules

<span style="font-weight: 400;">Some say there is no point in drinking decaffeinated coffee. However, decaffeinated coffee can be an excellent solution for those who love coffee but cannot consume caffeine due to health reasons. The central part of making decaffeinated coffee is the caffeine extraction process, which is conducted while the coffee beans are still green. Then, according to the taste profile you intend, you can roast these decaffeinated beans. </span>

Decaffeinated coffee

<span style="font-weight: 400;">Any coffee-drinker can agree that a cup of coffee in the morning can brighten up their day. As the most convenient way of making coffee, many people choose to make coffee at home. Whether you want to make Moka coffee or filtered coffee, you need ground coffee that is grind appropriately for the coffee brewing method of your choice. These ground coffee are manufactured by roasting and grinding processes. </span>

Ground coffee

Do you know that the famous classical music composer and pianist Ludwig van Beethoven insisted on drinking a cup of coffee made from exactly 60 pieces of coffee beans? Currently, around 50% of the world’s green coffee beans undergo processing through instant coffee manufacturing equipment to produce instant coffee. The process requires roasting, grinding, brewing, and heating to obtain the extract; the coffee extract will either go through a spray drying process or a freeze-drying process.

Instant coffee

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Handles up to 20 tons per hour

Effectively removes a wide range of impurities

Integrated dust extraction for a cleaner workspace

Optical sorting by shape and color for high accuracy

Customizable to suit different production scales

Air classifiers

A belt conveyor system uses pulleys or drums to keep an endless loop of conveying belts in continuous motion for material handling. Considerations for choosing a suitable conveyor belt system include the physical form of the product, processing requirements, and the desired speed and volume of transportation. Belt conveying systems find numerous applications in the food, pharmaceutical, and chemical industries such as filling and packaging operations. In the biomass industry, these systems are used for moving biomass feedstock to the boiler. In the mineral industry, conveying belts process and transport granular and crushed minerals. Conveyor belts are heavy-duty machinery that is used to move materials from one place to another. They are commonly used in factories, warehouses, and other industrial settings to move items such as boxes, containers, and other materials along a production line.

Conveyor belts

Food

Industrial Cleaning Equipment

Industrial cleaning equipment is used to wash or disinfect machinery and the production/warehouse area. It may also be used to sterilize the product, equipment, tools, floor or work surfaces and to purify or clean the product by removing impurities. Choosing a suitable cleaning system depends on the type of product or equipment to be cleaned, the sensitivity of the product to heat, pressure, and chemicals, and the level of sterility desired.

Cleaning

Connect directly with world leading manufacturers of Cleaning equipment and find technology to build or improve your production line.

Cleaning - Making.com

Industrial Cleaning Equipment - Making.com

With over one-third of the population consuming it daily in different forms, coffee is one of the most popular processed beverages worldwide. Not only serving as drinks, but coffee is also often regarded as a culture. Coffee manufacturing is a knowledge-intensive industry. Coffee beans from different regions will reveal different tastes, while the level of caffeine could also be different. When it comes to coffee bean processing, the range of roasts varies from light golden brown all the way to dark. The method of tasting coffee differs between countries, habits, and tools.

Coffee

Process

Continuous

Industrial

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

Sorting is the process of arranging items systematically, using a specified criterion, to categorize and group similar items and identify non-conforming items for removal. The choice of a sorting machine depends on the type of item to sort, the sorting criteria, the number of categories that the items need to be sorted into, sorting speed, and accuracy. Sorting machines can be used in the food processing industry for sorting and categorizing fruits, vegetables, empty bottles, crates, and other items; other examples include sorting of tablets and capsules by weight for quality control in the pharmaceutical industry. As well as sorting waste in the recycling industry. Manual sorting is a laborious task however, with the use of specialized equipment, manufacturers are able to automate their sorting at high speeds.

Sorting

solid

In the coffee industry, rising costs for pre-cleaned beans and increasing impurities in green coffee call for in-house treatment solutions. Efficient

Green coffee cleaning and sorting systems - Making.com

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The marketplace for finding innovative production technology

Making.com

Filter coffee

Varying cleaning capacities according to the model

  Used as a product silos

Do not harm or rumple the products during destoning

Distinguished for being mobile and very easy-to-use

Do you have a sweet tooth, or are you more into a warm loaf of bread for a savory lunch? The bakery shop window displays something for everyone, from baguettes over croissants to muffins. Bakery products are a wide range of baked goods prepared from flour or meal derived from grains. These undergo mixing, fermentation, and baking processes with the help of bakery processing equipment such as a series of low- and high-speed mixers, fermentation tanks, and baking chambers.

Bakery

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

<span style="font-weight: 400">Spice manufacturing is one of the world's oldest trading products. The word spice refers to any dried part of a plant other than the leaves and is used for seasoning and food coloring. Spices are made from dried barks, roots, berries, and twigs, while green leafy parts of plants are considered herbs. Well-known examples include cinnamon, chilies, star anise, ginger, garlic salt, turmeric, cumin, or pepper, as well as pre-mixed blends such as Masala, Five-Spice Powder, or Old Bay.</span>

Spices

Batch

The destoner for coffee beans from Toper R&D pneumatically detects and removes all types of stone, metal and similar foreign bodies in coffee beans.

When you are roasting and grinding your own coffee beans, destoning is an essential step to gain full control of the quality of your process. High-quality

Destoner for coffee beans - Making.com

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Comply with the environmental regulations worldwide

Comes in different types, capacities and flow rates

For the boiler rooms of all kind of production plants

Provide exhaust air treatment in international EPA standards

Safety &amp; Environment

The afterburner for coffee roasters from Toper R&D burns unwanted components before they are discharged from the exhaust outlet of the roaster.

Afterburners for gas-heated coffee roasters in various levels of performance that fit your specific needs. Efficient afterburner for coffee roasters The

Afterburner for coffee roasting - Making.com

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Coffee production is the method of converting raw coffee cherries into the finished coffee beans. There are various ways of processing coffee, which can significantly affect the flavors. In addition, the final format of the coffee products and how people drink their brewed coffee also plays an important role in the taste. A huge increase in demand for high-quality coffee products means that smaller-scale producers can leverage quality and innovation to benefit from this enormous potential.

<h2><span data-sheets-value="{&quot;1&quot;:2,&quot;2&quot;:&quot;coffee processing technology&quot;}" data-sheets-userformat="{&quot;2&quot;:15359,&quot;3&quot;:{&quot;1&quot;:0},&quot;4&quot;:{&quot;1&quot;:3,&quot;3&quot;:2},&quot;5&quot;:{&quot;1&quot;:[{&quot;1&quot;:2,&quot;2&quot;:0,&quot;5&quot;:{&quot;1&quot;:2,&quot;2&quot;:0}},{&quot;1&quot;:0,&quot;2&quot;:0,&quot;3&quot;:3},{&quot;1&quot;:1,&quot;2&quot;:0,&quot;4&quot;:1}]},&quot;6&quot;:{&quot;1&quot;:[{&quot;1&quot;:2,&quot;2&quot;:0,&quot;5&quot;:{&quot;1&quot;:2,&quot;2&quot;:0}},{&quot;1&quot;:0,&quot;2&quot;:0,&quot;3&quot;:3},{&quot;1&quot;:1,&quot;2&quot;:0,&quot;4&quot;:1}]},&quot;7&quot;:{&quot;1&quot;:[{&quot;1&quot;:2,&quot;2&quot;:0,&quot;5&quot;:{&quot;1&quot;:2,&quot;2&quot;:0}},{&quot;1&quot;:0,&quot;2&quot;:0,&quot;3&quot;:3},{&quot;1&quot;:1,&quot;2&quot;:0,&quot;4&quot;:1}]},&quot;8&quot;:{&quot;1&quot;:[{&quot;1&quot;:2,&quot;2&quot;:0,&quot;5&quot;:{&quot;1&quot;:2,&quot;2&quot;:0}},{&quot;1&quot;:0,&quot;2&quot;:0,&quot;3&quot;:3},{&quot;1&quot;:1,&quot;2&quot;:0,&quot;4&quot;:1}]},&quot;9&quot;:0,&quot;10&quot;:2,&quot;11&quot;:0,&quot;12&quot;:0,&quot;14&quot;:{&quot;1&quot;:2,&quot;2&quot;:0},&quot;15&quot;:&quot;Calibri, sans-serif&quot;,&quot;16&quot;:11}">Coffee processing technologies</span></h2>
<span style="font-weight: 400;">After harvesting, coffee cherries need to be processed in either dry or wet method to have the fruits, known as mucilage, which cover the beans, removed. When the skin is removed to leave only the mucilage, it is referred to as the pulping process.</span>

<span style="font-weight: 400;">The beans are then separated by weights and sizes by rotating drums or screening sieves. After the beans are</span> <a href="https://making.com/technologies/drying" target="_blank" rel="noopener"><span style="font-weight: 400;">dried</span></a><span style="font-weight: 400;"> and graded, they are ready for </span><a href="https://making.com/technologies/roasting" target="_blank" rel="noopener"><span style="font-weight: 400;">roasting</span></a><span style="font-weight: 400;">. Sometimes, the different beans are blended to create desired taste. When it comes to the wet process, fermentation of the coffee beans in essential. Therefore, specialized coffee fermentation tanks will need to be used to achieve this.</span>

<span style="font-weight: 400;">Since coffee’s characteristic flavor and aroma only develops until beans are roasted, roasting is an essential step in the process. After roasting, coffee beans are usually ground in </span><a href="https://making.com/equipment/roll-mill-for-coffee-beans" target="_blank" rel="noopener"><span style="font-weight: 400;">roll mills</span></a><span style="font-weight: 400;">. The primary goal of grinding is to produce the most taste in a cup of coffee, while the type of </span><a href="https://making.com/technologies/grinding" target="_blank" rel="noopener"><span style="font-weight: 400;">grinding</span></a><span style="font-weight: 400;"> determines how fast the coffee can release its flavors.</span>

<a href="https://making.com/instant-coffee" target="_blank" rel="noopener"><span style="font-weight: 400;">Instant coffee</span></a><span style="font-weight: 400;"> is made from roasted and ground coffee. The grounded beans are extracted with hot water to retrieve the aroma and the flavor. The coffee </span><a href="https://making.com/technologies/extraction" target="_blank" rel="noopener"><span style="font-weight: 400;">extract </span></a><span style="font-weight: 400;">can then be dried in two different ways: spray drying or </span><a href="https://making.com/technologies/industrial-freeze-dryers" target="_blank" rel="noopener"><span style="font-weight: 400;">freeze drying</span></a><span style="font-weight: 400;">. In spray drying, the coffee extract is sprayed into a stream of hot water, it dries fast and becomes fine powder when reaching the bottom. In freeze-drying, the coffee extract is frozen to about – 40°C and cut into granules. The quality of the aroma and flavor are protected by the very low temperature and gentle drying conditions. Finally, the granules of instant coffee can be packed into sachets or glass jars.</span>

Producing instant coffee

<span style="font-weight: 400;">Due to the raising awareness on climate change and social responsibility, sustainability in the coffee industry has become vital considerations. From the perspective of coffee packaging, there’s a growing trend of using eco-friendly materials. Environmental impacts are eliminated in different stages within the production line. With </span><a href="https://making.com/coffee-capsules" target="_blank" rel="noopener"><span style="font-weight: 400;">coffee capsules</span></a><span style="font-weight: 400;"> waste at an all time high, products like biodegradable, dissolvable capsules aim to reduce environmental impact while still offering high quality coffee conveniently at home. Recyclable and biodegradable materials are also widely adopted for coffee bean bags or boxes.</span>

Sustainable trend in coffee packaging

<h2>How to pack your beans or coffee powders?</h2>
The quality of coffee beans or <a href="https://making.com/ground-coffee" target="_blank" rel="noopener">ground coffee</a> is quickly diminished by oxygen in the air; oxygen breaks down the precious aromas in the coffee, and the flavor becomes flat. To guarantee as far as possible that the flavor of the coffee enjoyed by the consumer is as good as when it left the factory, coffee beans or ground coffee is very often vacuum or soft-vacuum packed, so that no air can get in.

Top picks for coffee processing

Coffee Processing Equipment

Connect directly with leading coffee equipment manufacturers worldwide and find production technology to process, grind and pack your coffee beans.

Find production technology for making , and connect directly with leading machine manufacturers worldwide.

Find Coffee making equipment - Making.com

Coffee Processing Equipment and Machinery - Making.com

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Hello coffee lovers! Are you ready for a new way to enjoy your coffee? The Dutch company Edibles designed cups made from all-natural ingredients like

#Changemaker: Edible coffee cups - a delicious addition to your morning routine - Making.com

#Changemaker: Edible coffee cups &#8211; a delicious addition to your morning routine

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Deborah

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

Select a freeze drying technologies for instant coffee that matches the demand and ambitions of your instant coffee brand.

In the world’s leading coffee communities, people compete in coffee competitions to determine who is the best barista, who can prepare the best coffee

Instant coffee, not everyone’s cup of coffee. - Making.com

Instant coffee, not everyone’s cup of coffee.

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We are happy to share our knowledge on making different food products. Send us a message and we will help you solve your production challenge.

Foodie

Large-volume producers of single-serve packs, such as sugar sticks, instant coffee, and instant soup, continuously pack different product sizes into cartons. Intelligent and flexible infeed systems are needed to ensure your products integrate smoothly into the carton line at higher speeds.


<h2>Pack stick packs or flow packs into cartons continuously</h2>
The VENTO Cartoner from Mpac is a carton packaging system with a smart infeed system suitable for single-serve products such as condiments or coffee and milk powders. The unit is made of hygienic stainless steel materials. It has an open design for easy visibility of product flow and quick access to the components in case of maintenance and cleaning.

The entire system is servo-driven and coupled directly to its components for minimum maintenance and long operating life. It is designed to operate 24/7, allowing maximum production yield, and is equipped with an advanced intelligent machine interface that provides information on machine status, maintenance, and changeover controls based on product application. The processes include carton erecting, loading, transportation, and closing. Changeover for different carton sizes and types can be done quickly and automatically.

High-speed Cartoner For Single-Serve Products

Basically, to make milk powder, you need to remove the water content from the liquid milk and turn it into powder. How to do it? After pasteurizing and homogenizing the milk, milk’s water content is removed through filtration, evaporation, and drying. You have then to cool and sieve it before filling the containers. Here's how you get milk powder.

Milk powder

Sugar is the fuel that drives photosynthesis in plants. The leafy organisms constantly convert water and carbon dioxide into glucose. But it takes manufacturers specialized sugar processing technology to extract the sweet crystals from them. Today, most sugar products are derived either from sugarcane or sugar beet.

Sugar

Mayonnaise is created by blending oil with eggs, and then flavoring with vinegar, mustard, herbs, and spices. The eggs are a natural emulsifier that creates a uniform mixture. Ingredients are pumped into mayonnaise manufacturing equipment. First, a dynamic mixer maintains the desired level of emulsification of the mixture, which then moves on to packaging and bottling once reaching a satisfactory consistency.

Mayonnaise 

Ketchup processing begins with tons of tomato paste that is mixed and heated together with sugar, vinegar, and spices in a cooking kettle. After cooking, any remaining fibers and particles are filtered out. Once it reaches the right viscosity, your tomato ketchup production process is finished and ready for packaging and transport.

Ketchup

White, black and brown seeds from the mustard plant are the key constituents of this colorful and classic condiment. The various mustard production technology includes a mixer that mixes the mustard seeds with a handful of other ingredients and a mill that finely grinds the seeds to impart their characteristic flavor.

Mustard

Cosmetic

Pharmaceutical

According to a legend, Cleopatra soaked her sails in her perfume so that Mark Antony could smell her ships before they arrived. This is to say that, from soaps and shampoos to perfumes, conditioners and pomades, cosmetics have always been highly valued and used for their properties of aesthetic enhancement. Cosmetics are a broad class of topical agents applied for various purposes such as cleansing, protecting, beautifying, or otherwise altering your appearance. As a result, a wide array of processing equipment is used in the cosmetics industry.

Cosmetics

Eating is more than just nutrition, but we have found ways to increase the nourishing power of our foods. Nutraceuticals manufacturing, from vitamin C powder and probiotics to omega 3 oil, is a concentration of natural ingredients and health supplements that complement our diets. While dietary supplements are not quite haute cuisine, the process of extraction and purification is no less a blend of science and art.

Nutraceuticals

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

Sauces bring personality to a dish. From a spicy, dense Zhoug to a tangy, runny Suero, sauces add an extra dimension of flavor, texture, and mouthfeel. But developing recipes into industrial products with long shelf lives and consistent tastes is a complex process. Specialized sauce making equipment prepares and combines the ingredients into delicious, high-quality foods. The result is a sauce ready to elevate meals.

Sauce

Its complexity begins with the term itself, which has no clear and precise definition in the industry. As Jan Verweijen and Frank Jeurissen from the Mpac

Unpacking the world of stick pack cartoning - Making.com

Unpacking the world of stick pack cartoning

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Coffee bean separation is one of the important steps during bulk coffee production. In order to ensure that the coffee is pure, manufacturers must use industrial vibrating sieves to filter out the contamination. You need vibrating sieves, to remove various types of foreign and unwanted particles from their coffee so that when it reaches the final stage in the process line, all of the impurities have been removed, ensuring high quality.


<h2>Reduce product waste with a state-of-the-art sieve to filter your coffee beans</h2>
The Russell Compact Sieve® from Russell Finex can solve all your industrial filtration problems. Not only will this machine accurately remove oversized contamination from your coffee beans, but will fit neatly into any production line, especially in areas of limited headroom. With a higher throughput rate per mesh area, when compared to other vibratory screen machines, this machine is superior in terms of increasing your production rate.

The Russell Compact Sieve® can screen the material, which can be liquid or powder for any impurities to filter them out. The machine’s enclosed screening also means that there is total containment, preventing dust and fumes from harming the operator.

In addition, the sieve comes with a solid rubber suspension. This enables the vibrating sieve to produce quiet functioning. This can be as minimum as 70dBA. So, you won't be bothered by the heavy machinery noise. Furthermore, the machine can be stripped down easily to minimise time spent cleaning and reduce down-time.

Vibrating screening machine for coffee

An industrial vibratory separator machine is multi-purpose, able to carry out a variety of different tasks, like dewatering, recovery, grading, or separation. It can separate unwanted materials within plastic, further grading it to leave a pure fraction for reuse, and as a result it is mostly used for grading materials like plastic pellets e.g., masterbatch.


<h2>Vibrating separator for grading dry or wet materials</h2>
There is a wide variety of separators in the market and picking one can be a tedious task. Making sure to test the product before buying it and checking if it fits your usage area is also one of the key components in the selection of a separator.

The Rusell Finex Separator™ is made with a safety screener that is set to ensure product quality. It removes oversized impurities and leaves clean powder or liquid behind. Depending on the needs of the customer, this product is also highly customizable in terms of its appearance (i.e. if stainless steel is needed for the pharmaceutical industry).

The simple design makes the cleaning process very simple. During the sieving process, there is a thorough check for dust contamination, allowing for greater sieving accuracy and can ensure repeatable and scalable particle size distribution.

High capacity grading sieve

With the demand for premium coffee and specialty coffee on the rise, coffee manufacturers are paying special attention to their coffee production, from

High grade coffee bean separation - Making.com

High grade coffee bean separation

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Want a machine to pack unique bag styles such as quad-seal and Doy-pack bags at incredible speeds; this is the machine for you.


<h2>Ultra-fast continuous motion bagger for unique bag styles</h2>
The VikingMašek Continuous Vertical bagger (Sigma 250, Sigma 400) is a fast bagging machine used to pack unique and different bag styles at high speed. The fast-action linear magnetic drives boast over 200 to 220 bags per minute depending on the machine series. With bag dimensions of up to 300 mm to 400 mm wide by unlimited length, plus a host of bag styles like Quad seals and Doypacks at incredible high speeds, the SIGMA is flexible, functional and high-tech machine.

Continuous vertical bagger

If you want to pack into gusseted and pillow style bags and packing speed is important for your packaging process, a continuous bagger with twin sealing jaws could be a good investment.


<h2>The world’s fastest vertical form fill sealing machine</h2>
The VikingMašek Continuous motion bag maker velocity is capable of high speed production up to 300 bpm. The unique center mounted filling tube and natural counterbalanced sealing profiles are designed to provide vibration free, extremely smooth operation at all speeds.

The Velocity is also extremely versatile, handling package sizes up to 300 mm wide and multiple package styles. Patented, independently phased, twin sealing jaws separate the velocity from all other high speed machines and virtually eliminate lost cycle time. This is the world´s fastest bagging machine on the market that has no competition.

Continuous bagger with twin sealing jaws

Hygienic bagging with a compact packing machine that can withstand the harshest wash down processes.


<h2>Ultra sanitary servo driven bagging machine</h2>
The VikingMašek Intermittent Bag maker (ES400) is built to withstand the harshest wash down procedures. This machine has a superior hygienic design and rugged construction. This state-of-the-art vertical hygienic bagger features slanted electrical and pneumatic cabinets, fully stainless steel construction, and an open design for ease of cleaning

This servo-driven bagger is perfect for the hygienic vertical bagging of fresh and frozen fruit, vegetables, and meat/poultry.

Hygienic vertical bagging machine

If you want to pack into unique bag styles like Quad-seal and Doypack, but you don’t require acceleration &amp; deceleration, you can save costs by choosing a bagger with a mechanical drive.


<h2>Steady speed vertical form fill sealing</h2>
The VikingMašek Intermittent Bagmaker series (M250, M400, M500 ) are high-performance vertical form fill and seal machines. Its rugged construction and enclosed jaw drive enables hassle-free packaging in dusty or wet environments.

It can accommodate multiple bag designs and dimensions with high speed and accuracy. It can produce maximum up to 70-100 bags per minute and handles bag sizes from 50 x 60 mm (M250) up to 500 x 600 mm (M500).

This vertical bagger is perfect for packaging quad seal, flat bottom, doy style, brick fold down/tape down, and pillow bags, snacks, candy, coffee, fresh and frozen fruit and more.

Bagger with mechanical driven jaw actuation

Coffee is one of the most beloved beverages worldwide, while coffee processing is actually very human-intensive and requires lots of expertise. Packaging

What you need to know about coffee bagging - Making.com

What you need to know about coffee bagging

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Find production technology for coffee cleaning, and connect directly with leading machine manufacturers worldwide.

Coffee Cleaning

Coffee Cleaning - Making.com

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Coffee Cleaning Equipment

Which coffee cleaning technology do you need?

Green coffee cleaning and sorting systems

Destoner for coffee beans

Afterburner for coffee roasting

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