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Nut Roasting Equipment

From being grown in the field to roasting and slicing, the manufacture and processing of almonds is a multi-tiered operation. After removing their hull, also known as almond hulling, you can process almonds in various ways to achieve the requested consistency. Whether you chop the almond, finely mill them or turn them into almond milk, they require special care and equipment for nut processing.

Almonds

Battered nuts, also known as cracker nuts or Japanese style peanuts, are a variation of peanut snack products. The general manufacturing process includes peeling and slicing the peanuts, coating these with batter and seasoning, frying in oil, cooling, and packing, ready for consumption.

Battered nuts

Cashews come from a tropical tree native to Central America. They have become prominent and your nut mix will not be complete without them. The cashew processing method involves roasting, shell drying, peeling, grading, fumigation and packaging. You have to conduct these processing methods with care to obtain quality cashew nuts. In order to achieve this, you'll need the appropriate machinery for your cashew processing plant.

Cashews

In Ancient Rome, hazelnut plants were valuable gifts as it was believed to bring happiness. In modern days, hazelnuts still bring happiness, mainly in the form of Nutella. While most nuts are botanically classified as fruits, hazelnuts are, along with chestnuts and acorns, <em>true nuts. </em>Once harvested, the nuts are dried and ready to be processed in various hazelnut processing equipment.

Hazelnuts

Toast spread, oatmeal topping or salad dressing - nut butter can be used in various ways. Although in a culinary sense classified as such, peanuts, almonds, cashews and pecans, the popular choices for nut butter are, botanically speaking, not nuts. They are processed in a series of nut butter processing equipment to get the creamy, rich product ready for consumption.

Nut butter

Nut oil

Peanuts, also known as groundnuts are one of the most popular edible seeds in the world. You can eat them as-is or process them further into on-the-shelf products like peanut butter, oil, snacks, and soups. Depending on what you want to make, some peanut manufacturing processes include roasting, frying, boiling, grinding, pressing, and coating the peanuts.

Peanuts

Pistachio nuts offer several health benefits and are very nutritious. The most common way they are enjoyed is when they are roasted or eaten raw. Generally, pistachios are harvested when the shell splits. They are mechanically shaken and caught in a tarp. Furthermore, you can hull and dry them properly before roasting. To achieve all of this, you will need special pistachio processing equipment

Pistachios

Roasted nuts

Sugar coated nuts

Made from roasted sesame seeds this plant-based spread has a versatile repertoire in many culinary applications, most commonly used in Middle Eastern cuisine. After the roasted seeds are cooled they must be grinded and milled to create a smooth paste. In many cases, you might need to homogenize the mixture to make sure the fats are fully incorporated into the nut spread. Add it to your sauces like hummus or salad dressings.

Tahini

A wide premium roasting range, from nuts to species

  An Input capacity of 40 kg for the TIS-40 and 120 kg for the TIS-60, quite resourceful regardless of the model

  Capability to produce a high-standard, roasting experience

Food

Roasting Equipment

Roasting involves extended exposure to heat in an oven or over a fire. Depending on your end product, roasting equipment makes sure that the raw materials you put in undergo even roast intensity before they are transferred for further processing. Some roasting technologies may also be used for other cooking requirements, including toasting and drying. When thinking about roasting, the idea of roasted coffee comes to mind. However, there are a wide array of food products that go through a roasting process. For example, nuts such as almonds and cashews go through a roasting machine

Roasting

Connect directly with world leading manufacturers of roasting equipment and find technology to build or improve your production line.

Roasting - Making.com

Roasting Equipment - Making.com

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

A fresh salad with a walnut oil dressing or a peanut butter sandwich? A bag of roasted cashews or a pack of almond cookies? The common thread among these tasty treats is nut processing equipment. Not all nut ingredients are indeed nuts, botanically speaking. But the machinery that transforms shelled fruits, legumes, and drupes into fried snacks or a paste is similar. As for the food products, there is a nut recipe for every mood and occasion.

Nuts

Whether for personal consumption or agricultural purposes, you process seeds to make them clean and maximize yield. Seed processing equipment includes the steps of polishing, threshing, separation, sorting, and drying. Some cases require additional processes. For example, the extraction of the seed from fruits or vegetables. Or, pressing the seed to extract oil.

Seeds

<span style="font-weight: 400">Spice manufacturing is one of the world's oldest trading products. The word spice refers to any dried part of a plant other than the leaves and is used for seasoning and food coloring. Spices are made from dried barks, roots, berries, and twigs, while green leafy parts of plants are considered herbs. Well-known examples include cinnamon, chilies, star anise, ginger, garlic salt, turmeric, cumin, or pepper, as well as pre-mixed blends such as Masala, Five-Spice Powder, or Old Bay.</span>

Spices

Process

Batch

<span style="font-weight: 400">The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.</span>

Heating

solid

The TIS Series Nut Roaster from Toper R&D allows you to obtain a fine an accurate result when processing numerous types of nuts and oily seeds.

Nut roaster that guarantees a high-quality roasting of nuts and seeds with a batching capacity of 40 and 120 kg, depending on the model.

Nut roaster - Making.com

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The marketplace for finding innovative production technology

Making.com

jaf-inox-general-cacao-brochure-pdf

Jaf-Inox-General-Cacao-Brochure.pdf

jaf-inox-gourmet-chocolate-brochure-pdf

JAF-Inox-Gourmet-Chocolate-brochure.pdf

<span style="font-weight: 400;">Some say there is no point in drinking decaffeinated coffee. However, decaffeinated coffee can be an excellent solution for those who love coffee but cannot consume caffeine due to health reasons. The central part of making decaffeinated coffee is the caffeine extraction process, which is conducted while the coffee beans are still green. Then, according to the taste profile you intend, you can roast these decaffeinated beans. </span>

Decaffeinated coffee

Long was the time when you could only make dragée chocolate – or, to simplify it, to cover chocolate with a layer of chocolate or sugar and then polish it or not. Now, you can use a chocolate panning machine to offer different types of dragée items. Mind that the process of panning may slightly differ according to the product you are making.

Dragee products

Consistent quality with roasting profiles and precise temperature control

Preserve product aroma during roasting with a closed door design

Easy to clean between batches

Quick installation with a compact, portable design

Corrosion free, stainless steel construction

You can’t buy happiness, but you can buy chocolate; that’s basically the same thing. We were not surprised to discover that chocolate - to be specific, cocoa beans – was so valuable that it was used as a currency in Mayan times. When making chocolate, cocoa beans need to be dried, fermented, and roasted before using chocolate making equipment to turn them into your favorite chocolate product.

Chocolate

A snack is a small portion of food ready to eat and simple and fast to prepare. People usually consume snacks during the day between traditional meals such as breakfast, lunch, or dinner. Snack foods include simple products such as nuts, dried fruits, peanuts as well as packaged and processed foods. Puffed corn products made by extrusion or flavored potato chips are examples of processed foods.

Snacks

liquid

The Compact cylindrical roaster from JAF INOX allows programmable precision and control and is ideal for roasting of cocoa beans, nibs and nuts.

Roasting times and temperature can vary depending on the type of product being processed and the final product desired. Reproducible roasting profiles

Compact cylindrical roaster for beans, nibs and nuts - Making.com

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Cocoa butter is the fat product of cocoa liquor. It is an integral part of the chocolate-making process. To make cocoa butter, roast and process cocoa beans with the help of a cocoa butter production machine. After that, it undergoes continuous crushing – forming a rich liquid, known as cocoa liquor. You can finally press the liquid to extract cocoa butter.

Cocoa butter

Cocoa beans

Known as part of the chocolate-making process, cocoa nibs come from the beans derived from the Theobroma cocoa tree. They are nothing else but cocoa beans that have been dried, fermented, and then cracked and separated from their husk.

Cocoa nibs

Cocoa minus its fats makes cocoa powder. Deriving this culinary element follows a careful process of roasting and winnowing cocoa beans before the nibs are ground, generating a liquor. The butter that results from melting fats is removed to leave the ingredient that defines recipes from brownies to a Frostbite cocktail.

Cocoa powder

Peanut, which (ironically) is a legume, is the make-or-break ingredient of your mixed nuts manufacturing process. “Deluxe” packs tend to avoid them, as their price is much more affordable than other nuts, therefore not being premium. For a regular mix, on the other hand, peanuts can be the major ingredient you’ll include.

Mixed nuts

Flour processing technology has changed drastically since the days of the millstone pulled by a mule. But demand for more refined flour means that the production process is now slower than with more rudimentary techniques. When mixed with water, protein in wheat flour form an elastic gluten structure, giving bakery products their irresistible fluffiness.

Flour

Lab-scale toaster for product development

Small and portable, yet powerful.

Able to toast, cool, and grind cocoa beans and a wide range of nuts

High consistency providing repeatable, scalable results

Made of 100% stainless steel, easy to clean and maintain

Continuous milling is a flow production method used to grind materials without interruption. It is often used in the production of foods, cosmetics, pharmaceuticals, chemicals, and minerals. The material to be processed flows in at one end and the milled output flows out at the other in a continuous process. By choosing the right combination of milling technology and processing power you can obtain the desired particle size distribution in an uninterrupted stream.

Continuous milling solutions

Do you have a sweet tooth, or are you more into a warm loaf of bread for a savory lunch? The bakery shop window displays something for everyone, from baguettes over croissants to muffins. Bakery products are a wide range of baked goods prepared from flour or meal derived from grains. These undergo mixing, fermentation, and baking processes with the help of bakery processing equipment such as a series of low- and high-speed mixers, fermentation tanks, and baking chambers.

Bakery

<span style="font-weight: 400">Cocoa production and the cocoa industry uses industrial processing technology to process and manufacture high quality cocoa products in many different forms. Did you know that cacao cultivation goes back centuries - to be specific, about 5300 years? </span><span style="font-weight: 400">This plant, with its long history, is also known for its versatile usage. From </span><span style="font-weight: 400">cocoa nips to cocoa butter, cocoa becomes a base to produce multiple products, ranging from food products to cosmetics. As you may already know, chocolate products are all made from cocoa as well. Hence, depending on what you intend to produce as the end product, as well as your recipe, your cocoa processing equipment line may change.</span>

Cocoa

R&amp;D

Continuous

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

Grinders use a spinning blade or rotating abrasive elements to reduce the size of various materials. The specifications, RPM and grit of the engineered grinder, will result in various particle sizes. As a result, what you want to make will determine the type of grinder you need. Grinding is used for improving the texture and flow properties of various products and to enhance the flavor of food products such as coffee, spices, sugar, nuts, sesame, poppy seeds, lentils, wheat, and rice. Choosing the right rotational speed, grinding elements, and processing power allow the grinding and shredding of a wide range of materials into coarse or fine powders. Popular types of heavy duty grinders in food processing include angle grinders, bench grinders and meat grinders.

Grinding

Are you looking for portable roaster and grinder for entry-level cocoa bean and nuts production? visit our web-site to learn more!

When designing a new chocolate line or experimenting with new ingredients for existing processes, the ability to have a scalable roasting solution is

R&D roaster for cocoa beans - Making.com

R&D Roaster for Cocoa Beans - Making.com

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Cocoa liquor or chocolate liquor is a pure, thick cocoa mass containing equal amounts of cocoa solids and cocoa butter. It is made from fermented, dried, and roasted cocoa beans which are cracked to obtain the nibs. The cocoa nibs are then ground into a thick paste called cocoa mass which is melted to became the liquor.

Cocoa liquor

Chocolate bars are popular snacks and gifts for many occasions and events, dating back to the Mayans and the Aztecs. They may also include other ingredients such as caramel, fruits, or nuts. Considering making chocolate bars? Make sure, though, that your chocolate bar making equipment can cover various processes such as grinding and melting, tempering, refining, and cooling.

Chocolate bars

Chocolate in its liquid form is a versatile confection that can serve as a coating for different desserts. The liquid chocolate-making process utilizes a chocolate coating machine and goes through a number of steps before achieving a fine, high gloss, and sharp look. What makes all of this possible is the process of tempering.

Chocolate coatings

Chocolate fillings

Bonbons are chocolate confectioneries originating from the French royal court in the 17th century. From the French word bon meaning “good”, bonbons are chocolate candies with a filling inside, usually fruits, brittle, nougat, or caramel. Equipment for chocolate bonbons are varied and must be capable of chocolate tempering, molding, scraping, filling, and covering.

Chocolate bonbons

Consumers usually eat chocolate spreads along with bread, or other grain-based items, such as pancakes, biscuits, waffles, and others. Although one particular brand has dominated this market for more than 50 years, there is still a place for new, health-friendly innovations and production ideas using chocolate spread machines.

Chocolate spread

Compound chocolate is a known alternative for pure chocolate. It uses vegetable fats that are semi-solid at room temperature as an alternative component. Compared to regular chocolates, they can deliver a richer cocoa flavor using practical compound chocolate production methods. It also does not have to undergo tempering due to the natural, glossy texture of vegetable fats.

Compound chocolate

One machine to dry, roast, sanitise, crush, and winnow cocoa beans

Small form factor and portable, ideal for small-scale and artisanal producers

All-stainless construction for strength and hygiene

Siemens touch screen HMI for simple operation

Processes 4 batches of 7kg at a time

Whether it is marmalade or pizza, sauce or hummus, chocolate or fruit puree, most food products undergo a cooking step during their production process. Cooking is nothing more than applying heat to food, but there are different methods to do it. For instance, baking, frying, and roasting involve cooking food without using water, unlike boiling or steaming. Industrial cookers such as vacuum and pressure cookers, industrial fryers, industrial ovens, and industrial roasters focus on specialized applications that meet the different needs of the food industry by helping producers achieve a homogeneous cooking process.

Cooking

Milling machines are used to reduce the size of material by cutting, crushing, or grinding it. The choice of industrial milling equipment depends on the industry and the materials to work with. Besides, there is a significant difference between those aimed to remove layers from metal or other materials workpieces and those designed to reduce particle size for materials that come in bulk.

Milling

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

Are you looking for small-scale equipment to process cocoa beans into cocoa nibs and start chocolate manufacturing? Check here for more information!

For the highest quality chocolate production, complete control of the entire process is desirable. For small scale, artisanal producers this often means

Small scale cocoa beans processing machine - Making.com

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You make corn nuts or roasted corn from roasted or deep-fried corn kernels. Also known as cancha in Peru and chulpi in Ecuador, using corn nuts making machines, you can process these through soaking, deep-frying, and packing. Soaking takes 3 days and aims to rehydrate the corn kernels, while frying develops their flavor and texture.

Corn nuts

To put into perspective, the average number of peanuts that you use to make a 12-ounce jar of peanut butter is 540 pieces. Peanut butter is widely used as a spread for most bread and biscuits. To make it, use raw peanuts and process them using peanut butter making machines.

Peanut butter

Can you think of anything better than a slice of bread with some spreadable cheese for a snack? Production of cheese spread is similar to other types of processed cheese, but it contains more moisture to be soft and spreadable. Cheese spread starts with one or more types of cheese along with other ingredients and food additives such as stabilizers and emulsifiers. After mixing and vacuum cooking these ingredients, you can pour them into molds for cooling before packaging.

Cheese spread

Continuous processing

Small footprint

Process different types of nuts

Separate chambers for heating and cooling

MOVEsolid

<span style="font-weight: 400">If Popeye needed spinach for his power, you need healthy snacks to boost your energy! From dried fruit chips to nuts and protein bars, healthy snacks have become more popular since the 2000s, and t</span><span style="font-weight: 400">he global healthy snack market will reach USD 98 billion by 2025. </span><span style="font-weight: 400">In the wide range of healthy snacks, raw fruits and vegetables appear as the main ingredient, and these snacks focus on the high protein content and reduced fat or carbohydrate percentages. Also, “less processed” and “less amount of added chemicals” are the primary trend in making healthy snacks as the clean eating movement began after the 2000s. </span>

Healthy snacks

Spreads

During the Middle Ages, sugar sweets were a delicacy only for the rich due to the high cost of sugar. Thankfully, the discovery that sugar could be extracted from sugar beets made sweets affordable for everyone. The sweet category is broad, covering chocolates, chewing gums, sugar candies, and candied/glazed products with sugar. To make these confections, sugar manufacturing equipment needs to cover different steps within the production line such as sugar dissolution, syrup cooking and cooling.

Sweets

Moisture considerably depletes the shelf life of nut products. At the same time, however, manufacturers want to retain the oil content that gives nuts

Industrial Nut Roaster - Making.com

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nemisto-extra-information-about-equipment

Nemisto extra information about equipment

Roasting by hot air

Ideal as an entry-level beans roasting system

Consistent and thorough roasting of individual beans

Suitable for roasting coffee, cocoa, and a range of nuts

With over one-third of the population consuming it daily in different forms, coffee is one of the most popular processed beverages worldwide. Not only serving as drinks, but coffee is also often regarded as a culture. Coffee manufacturing is a knowledge-intensive industry. Coffee beans from different regions will reveal different tastes, while the level of caffeine could also be different. When it comes to coffee bean processing, the range of roasts varies from light golden brown all the way to dark. The method of tasting coffee differs between countries, habits, and tools.

Coffee

The biggest challenge that small-scale cocoa processing manufacturers face is even and thorough roasting of individual cocoa beans. If you want to ensure

Entry level cocoa roaster - Making.com

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<h3>Precleaning technology is vital nut processing equipment</h3>
Harvested tree nuts bring plenty of contaminants into the plant. Before processing them, ensure that the nuts are free from surface pathogens and foreign objects.

Separate the nuts from hollow shells, stems, and other materials using screens of different mesh dimensions. A series of sorters will then calibrate the valuable nuts into equal sizes. Subject the nuts to high-pressure air blowers to rid them of debris and small particle residues.

Drying the nuts makes them easier to crack. Heating the cleaned lots in a cabinet dryer hardens the shells and facilitates hulling.

But reduced water content makes the meat more brittle and could decrease yield at the end of the processing line. An effective technique is moistening the nuts to soften them and applying gentle heating to harden the shells. The processed nuts can be dried thoroughly after the hulling step is performed.

Add moisture to protect nuts from breakage during processing

The hulling operation is a delicate step during processing. Nut cracking machinery risks damaging the kernels, leading to wastage or poor quality.

Nut varieties, from peanuts to walnuts, have different shell structures that require specific equipment configurations. The cracking process is performed in two steps. Pre-awning technology first applies gentle pressure to weaken the shell before a second line completes the cracking. Empty hulls are blown into a collection bin and separated from the nuts.

Accurate hulling is a tough nut to crack

<h3>Blanche the nuts to prepare them for peeling</h3>
Nuts can be peeled, mainly for further processing, like <a href="https://making.com/chocolate-spread" target="_blank" rel="noopener">hazelnuts for chocolate spreads</a> or almonds for marzipan.

Blanche the kernels to relax the skins. Blanching technology subjects the processed nuts to scalding water for a brief period before submerging them in cold water. Finally, pass the nuts through the revolving rolls of a peeler to skin them.

Enzymes in the nuts <a href="https://www.pilipushers.com/single-post/2018/02/15/what-you-should-know-about-how-nuts-are-processed" target="_blank" rel="noopener">protect them from insect</a> attacks, but they slow down digestion when consumed by humans. Moreover, these proteins accelerate the chemical breakdown of the kernels. Inactivate the enzymes to extend the shelf life of nuts and promote good digestion.

Soaking the lot in water breaks down the phytic acid content and neutralizes the enzymes. This process also helps release nutrients producing higher-quality nuts, especially if you’re packaging raw nuts.

Neutralize enzymes to prolong  the shelf life of nuts

Coat the nuts to give them a surprising final taste. Place the roasted nuts in a coating machine where a rotating drum agitates the individual kernels as the sprayer sprinkles the coating ingredient on them.

Everybody knows the <a href="https://making.com/peanuts" target="_blank" rel="noopener">salted peanut</a> and the sugar-coated pecans. But alternative coating ingredients create new complex flavors, such as coconut-coated cashews or caramel-coated walnuts.

Try alternative coatings to mix up the flavors

<h3>Use frying technology to produce oil roasted nuts</h3>
Nut snacks owe their popularity to their texture. Roasting boosts the crunchiness and crispiness of nuts.

There are two ways of <a href="https://making.com/roasted-nuts" target="_blank" rel="noopener">nut roasting</a>: dry roast and oil roast. The first method involves placing the processed nuts in a cooking cabinet or roaster without additives. Oil roasting is usually performed in a fryer, immersing nuts in oils at high temperatures as they absorb the fats.

Nut Processing Equipment

Connect directly with world-leading technology suppliers to find nut processing and packaging technology to build or improve your production line for nuts.

Nuts - Making.com

Nut Processing Equipment - Making.com

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Chia seeds have ancient origins and are native to Central America, where they have been consumed for centuries. The chia plant, scientifically known as Salvia hispanica, is a member of the mint family and is native to regions of Mexico and Guatemala. After harvesting the seeds must be thoroughly cleaned and then dried. The sieving process comes next and is important to remove any further impurities. Full of dietary fiber chia seeds make a great addition to smoothies and breakfast puddings.

Chia seeds

The average corn cob has 800 kernels, but each of those comes from one tiny grain. The quality of corn farming rests on the conditions of foundation lots. And these depend on the integrity of the process. Corn seed processing equipment prepares the grains so they can grow into multiple products ranging from food to energy to cosmetics.

Corn seeds

The big bag sizes usually range from 250 kg to over 2,000 kg. Masterpack has now come up with a smaller alternative.

When storing your nuts, seeds, and milk powders in bulk, the big bag sizes usually range from 250 kg to over 2,000 kg. Masterpack has now come up with a

Nut Roasting Equipment

Which nut roasting technology do you need?

Nut roaster

Compact cylindrical roaster for beans, nibs and nuts

R&D roaster for cocoa beans

Small scale cocoa beans processing machine

Industrial Nut Roaster

Entry level cocoa roaster

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