Modular rotary oven for snack food processing

Optimize flavor infusion and moisture control in snack production with a modular approach that integrates drying, roasting, and puffing for enhanced product quality and process efficiency.

Processes and Dries Nuts, Seeds, and Snacks

The Modular Rotary Oven from AC Horn Manufacturing is tailored for snack and nut processing applications, offering a versatile solution to drying and roasting challenges. Its modular design allows linking multiple heating zones for customized temperature and airflow configurations, perfect for processing flavored sunflower seeds, roasted almonds, and extruded corn snacks. With continuous operation capabilities, this oven efficiently manages moisture reduction and flavor infusion through its uniformly welded stainless steel construction, supporting sanitary requirements with easy wash-down access. Capable of handling diverse product types like solids and granules, it integrates seamlessly into existing production lines with options for customization to enhance processing efficiency.

Benefits

  • Enhances production flexibility with customizable heating zones for specific processing needs.
  • Increases efficiency through continuous operation, reducing batch processing times.
  • Meets sanitary standards with fully welded stainless steel construction for easy cleaning.
  • Supports diverse product lines, from nuts to corn snacks, ensuring broad application use.
  • Allows seamless integration into existing systems, minimizing installation and operational disruptions.

General


Applications
Corn products,Snacks,Pellets,Nuts,Popcorn,Seeds
End products
Popcorn with seasoning,Roasted almonds,Tortilla chips,Puffed rice pellets,Flavored sunflower seeds,Brined sunflower seeds,Dry-roasted peanuts,Extruded corn snacks
Steps before
Brining,Flavor Infusion,Wetting
Steps after
Puffing,Roasting,Drying,Moisture Reduction,Sanitary Wash Down,Cooling,Packing
Input ingredients
sunflowers,wet products,moisture-rich ingredients,dough-coated nuts,in-shell seeds,crackers
Output ingredients
flavored sunflower seeds,roasted nuts,dried ingredients,puffed pellets,roasted peanuts,dried grains
Market info
AC Horn Manufacturing is renowned for its expertise in manufacturing industrial equipment for food processing, particularly in nut processing, popping equipment, and material handling systems, known for high-quality engineering and reliable performance in demanding industrial applications.

Technical Specifications


Construction Material
Stainless Steel
Access
Full-length access doors
Sanitary Design
Built-in floor drains
Heating Zones
Modular,multiple zones
Operation Type
Continuous or Batch
Customization
Possible for specific features
Drying Integration
Integrated drying process

Operating Characteristics


Working mechanism
Modular rotary
Integrated steps
Drying and roasting
Batch vs. continuous operation
Continuous
Automation level
Customizable
Manual to PLC
Cleaning method
Sanitary wash down
Energy efficiency
Optimized for modular zones
Airflow control
Configurable per zone

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes
Cleanability
Sanitary wash down construction
Corrosive resistance (e.g. acids)
Stainless steel construction

Physical Characteristics


Machine footprint
Modular format
Material
Stainless steel
Access
Full-length access doors
Construction Type
Continuously welded
Drainage
Built-in floor drains
Heating Zones
Connectable modular zones
Customization
Customized features available

Custom Options


Modular Design
Connect multiple heating zones
Sanitary Washdown Construction
Stainless steel with floor drains
Access Design
Full-length access doors
Custom Heating Zones
Different temperature and airflow settings
Process Customization
Roasting and drying linked processes