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Maker - Product Challenge

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Changemakers

Bentonite is a clay derived from the alteration of volcanic ash. Bentonite is solid, so after extracting it from the deposits, it has to be crushed and dried to reduce its moisture content up to 15%.

Bentonite

Limestone

Cement

Silica sand

Kaolin, also called china clay, is made from natural rock composed of aluminosilicate clay or kaolinite. Kaolin has wide applications in different industries. Moreover, their classification depends on their industrial use, which includes film formation, fiber extension, polymer extension and chemical composition. Choose a kaolin processing machine to help you make kaolin for beauty products, paper filler, coating, ceramics and even medicine.

Kaolin

Aluminium oxide or alumina is a naturally occurring compound of aluminium and oxygen made from bauxite, a dull and earthy rock with high aluminium content. Bauxite is the most common ore of aluminium and you can find it in tropical areas Most of the bauxite mined end up producing aluminium with specific aluminium oxide equipment. Statistics have shown that Australia and Guinea have the largest bauxite deposits in the world. Countries like China, Brazil, and India also have a large amount of the rock.

Aluminium oxide

Sulphur

Gypsum is a naturally occurring mineral that serves many purposes, with the United States producing the largest crude gypsum in the world. Cover walls, ceilings, plasters, fertilizers, cosmetics and some foods: gypsum’s vast applications granted it the recognition of "wonder mineral". Gypsum making equipment helps in making gypsum powder or board for industrial use.

Gypsum

Calcium carbonate makes up almost one-twentieth of the earth’s crust. But the abundant mineral is found in many living things, including the human body. However, processing calcium carbonate extracts the multi-purpose material from inorganic sediments, namely limestone, chalk, and marble.

Calcium carbonate

The inventor of the lithium-ion battery predicted that solid-state batteries would become commercially available by the mid-2020s, making them an attractive option for energy storage in a wide range of applications, including electric vehicles. This battery type promises a marked improvement in safety, power, and environmental impact compared to current battery packs that use a liquid electrolyte. However, recent breakthroughs in the lab don’t automatically translate into mass production. The complex processing requires specially-designed manufacturing technology to make solid-state batteries a real solution, especially for the automotive industry.

Solid-state batteries

High fines yield at high precision of cut and high loading

Wearproof design

Low energy consumption

Even at high feed rates, the quality of classification is maintained

Available in wear resistant construction for even the most abrasive applications

Air classifiers

A ball mill uses the impact of ceramic or stainless steel balls, falling from near the top of a horizontal shell to crush the material into fine particle sizes. Ball milling is all about size reduction by using grinding media. In this case, the grinding media are ball, either ceramic or steel. The outer cylindrical shell rotates to lift the grinding balls to the top from where they fall; grinding and blending the materials at the same time. Ball mills are typically used in the ceramic, glass, paint, pyrotechnics, and porcelain industries and are also often used in food and chocolate production. By choosing the right combination of rotational speed, ball material, size, and weight it is possible to process a wide range of materials to produce ultra-fine products.

Ball mills

Continuous milling is a flow production method used to grind materials without interruption. It is often used in the production of foods, cosmetics, pharmaceuticals, chemicals, and minerals. The material to be processed flows in at one end and the milled output flows out at the other in a continuous process. By choosing the right combination of milling technology and processing power you can obtain the desired particle size distribution in an uninterrupted stream.

Continuous milling solutions

Ceramic

Chemical

Metal

Mineral

Industrial Separation Equipment

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

Connect directly with world leading manufacturers of industrial separation equipment and find technology to build or improve your production line.

Separation &ndash; Making.com

Industrial Separation Equipment - Making.com

The battery revolution is as old as the industrial revolution. But batteries only emerged as a viable power source with lithium-ion solutions in the last quarter of the 20<sup>th</sup> century. Today, anything from power tools to automobiles runs on batteries, but advances in battery making equipment are eyeing more ambitious undertakings. Will we ever see battery-powered container ships? Will Battery Energy Storage Systems grow grid-scale successfully? Production technology is steadily moving towards this vision.

Batteries

Ceramics are defined as inorganic and non-metallic materials. Tthey are typically brittle, hard, and elastic as well as resistant to heat and corrosion; in fact, after shaping them into the desired shape, they are heated in an oven called kiln at very high temperatures (1,000 °C to 1,600 °C). Kaolinite and aluminum oxide are the best-known examples of ceramics.

Ceramics

Due to their potential hazardous nature, chemicals are classified for proper identification and safety during production. Chemical classification depends on their properties, structures and functions. In the chemical industry, you can regard them as basic chemicals such as acids, chemical products to produce plastic materials and finished chemicals for use in cosmetology. As a manufacturer or engineer, you want to know their reactivity when using chemical processing equipment.

Chemicals

We carry dozens of metals around every day. The ubiquitous smartphone is built with no less than 20 metals, each with specific behaviors and purposes. Metals are a pervasive class of materials that have defined entire eras of human development. It is no exaggeration to say that metal processing equipment is the core of our metallic world. But, paradoxically, this manufacturing technology itself is mainly made of metal.

The nearly 5,000 known minerals on earth share some characteristics to be classified as minerals – they are inorganic, solid, naturally occurring elements and have a particular chemical formula and an ordered internal geometric structure. However, minerals are not all the same. One way to divide them is based on their physical characteristics such as hardness, luster, color, and shape. For example, the diamonds we use to make jewelry are very hard minerals while talc is a soft mineral; gold is a shiny mineral while others are less so.

Minerals

Process

Continuous

Classifying

solid

The ASP Stratoplex from Hosokawa Alpine is a high efficiency classifier, designed for the fine to medium fine separation range.

Standard classifier for high outputs in the fine to medium-fine separation range of d97 = 20 - 200 µm. Ideal for processing feldspar, quartz, nepheline,

High throughput air classifier for minerals &ndash; Making.com

We open production technology to everyone

Making.com

Also known as color concentrates for plastics, masterbatches are plastic granules that contain additives for coloring plastics. Their major purpose is to bring vibrance and improve the final product's appearance. In the process of making them, masterbatch production equipment is used to combine two major constituents—colorants and polymer-specific carriers.

Masterbatches

Wear-protection lining prevents excessive wear

Modest space requirement

Sharp top size limitation

Stable operation even if the feed rate fluctuates

Vibration-free

Pharmaceutical

Eating is more than just nutrition, but we have found ways to increase the nourishing power of our foods. Nutraceuticals manufacturing, from vitamin C powder and probiotics to omega 3 oil, is a concentration of natural ingredients and health supplements that complement our diets. While dietary supplements are not quite haute cuisine, the process of extraction and purification is no less a blend of science and art.

Nutraceuticals

Pharmaceutical powders provide longer shelf life and better stability than liquid dosage forms. But the processing of pharmaceutical powders is crucial for growing segments besides pharmacy. Functional foods and cosmetics formulated with active ingredients and excipients depend on powdered forms to fulfill their promises.

Pharmaceutical powder

Pharmaceutical developments walk side by side with health advances to provide new medicines, treatments, and therapies that have increased life quality and extended life expectancy by years. Pharmaceutical manufacturing equipment helps deliver products to a great deal of the population, but there’s a significant share that doesn’t benefit from them yet. Over 2 billion people cannot get the medicines they need, according to the United Nations Industrial Development Organization, and local production might be a way to provide for these people.

Pharmaceuticals

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

In Ancient Egypt, starch production was used mainly for coating and gluing the papyrus sheets. Today, the paper industry still uses the same technique even if starch processing equipment has changed immensely. But besides shiny reams, starch has a fundamental place in the food and beverages industry.

Starch

The ATP Turboplex from Hosokawa alpine is an air classifier for ultrafine classifying operations, obtaining with this superfine powders in the fineness range d97 = 5 to 10 µm; with the NG model, finenesses of d97 = 2 µm (d50 = 0.3 µm) are possible.

For ultrafine classifying operations of mineral fillers such as limestone or calcite, dolomite, talc, baryte and perlite, and in the ceramics industry for

Ultrafine air classifier &ndash; Making.com

gwe_anubix-t-pdf

GWE_Anubix-T.pdf

As an alternative to conventional fuels, biogas is produced from the processing of biomass resources as an industrial feedstock. Biogas is a renewable and local energy source that contributes to sustainable heat and power production. Besides making use of agricultural wastes such as crop and forest residues and animal manure, biogas production converts organic wastes from industrial and municipal waste to energy. This is usually achieved by implementing the anaerobic digestion process in biogas plants.

Biogas

Absence of moving parts inside the reactor minimizes operational breakdowns

Low chemical and oxygen concentrations simplify the subsequent polishing stage

Tank interior is easily accessible for safety inspections and maintenance

Tall tank design reduces the amount of land occupied by the equipment

The process starts up fast and does not require a separate gas holder

Wastewater treatment is a three-step process involving the removal of contaminants and impurities from the water. Wastewater goes into settling tanks where floating (scum) and suspended (sludge) solids are removed by mechanical means such as blades. The clarified water is then sent to a secondary biological treatment where air helps the bacterial growth which consumes unwanted material still present. Further purification takes place in the tertiary process.

Wastewater treatment systems

Biomass

Food

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Liquid

Industrial cleaning equipment is used to wash or disinfect machinery and the production/warehouse area. It may also be used to sterilize the product, equipment, tools, floor or work surfaces and to purify or clean the product by removing impurities. Choosing a suitable cleaning system depends on the type of product or equipment to be cleaned, the sensitivity of the product to heat, pressure, and chemicals, and the level of sterility desired.

Cleaning

liquid

If you are looking for a compact and sustainable solution to remove organic pollution from your industrial wastewater and you have limited space

Anaerobic EGSB wastewater treatment &ndash; Making.com

tefsa-overhead-filter-presses-catalogue-pdf

Tefsa-Overhead-Filter-Presses-Catalogue.pdf

Colors present an enduring philosophical problem that generates lofty debates about subjectivism and consciousness. Meanwhile, ink manufacturing equipment turns colors into physical objects. Perhaps paradoxically, digitalization keeps fueling the use of printing ink. From custom clothing to secondary packaging to aircraft livery, inks are everywhere. Indeed, philosophical discussions are also primarily conducted in ink on paper.

Growing populations and intensive farming in the last centuries reduced soil nitrate levels. Aware of the risks to food security, chemists Fritz Haber and Carl Bosch developed a way to industrialize synthetic nitrogen fertilizer production. They created the Haber-Bosch process for ammonia synthesis which is still used today. Manufacturers produce over a hundred million metric tons of nitrogenous fertilizers every year.

Nitrogen fertilizer

Simplified plate transport mechanism with less required maintenance

All transport mechanisms are in the cleanest area of the press--above the filter plates and away from the cake discharge area

Reduction of cake residue on the frames of the plates eliminates leakage

Greatly improved access to filter plates for inspection and changing filter cloths

Press operation requires only one operator

You can separate liquids and solids in semifluid materials with a filter press. This machine may be automatic or manual, and passes the viscous substance through a series of filter chambers that press against one another to squeeze out the liquids, draining them in a channel at the base of the structure. The liquids are extracted using pressurized air, leaving only the solids to be collected from between the movable plates.

Filter presses

Filtration Systems

Synthetic fertilizers are made of nitrogen, phosphorus and potassium and are often produced as dry pellets or soluble product.

Synthetic fertilizer

Safety &amp; Environment

Industrial filtration equipment separates solid matter from liquid by using a filter medium. The filter allows only the fluid to pass through but retains the solid matter. The choice of filtration equipment depends on the particle size, the consistency of the mixture, and the nature of your product.

Filtration

Tefsa's overhead filter press offers cleaner operation, much better access to filter plates and fast, reliable automatic plate discharge and change out.

To name just a few of the myriad applications for overhead filter presses: industrial mineral industries such as ceramics and sand washing plants use them

Overhead filter press &ndash; Making.com

Around a third of your natural protein composition is collagen. But the human body still finds good use for more of it, whether to reinforce joints or aid digestion. Collagen powder processing breaks the chains of amino acids into smaller units, allowing them to be consumed at higher concentrations without changing your diet.

Collagen powder

High yield as known from ATP/NG and TTC

Direct drive with reinforced motor bearing

Classifying wheel principle: forced vortex

Simple and fast maintenance due to pivoted classifying wheel

Coarse material classifier with air inlet for additional product dispersion

Cosmetic

According to a legend, Cleopatra soaked her sails in her perfume so that Mark Antony could smell her ships before they arrived. This is to say that, from soaps and shampoos to perfumes, conditioners and pomades, cosmetics have always been highly valued and used for their properties of aesthetic enhancement. Cosmetics are a broad class of topical agents applied for various purposes such as cleansing, protecting, beautifying, or otherwise altering your appearance. As a result, a wide array of processing equipment is used in the cosmetics industry.

Cosmetics

The Turbo Twin Single TTS from Hosokawa Alpine is a Single-wheel air classifier that belongs to a newly designed series of single-wheel classifiers.

For medium-sized fines yields in the mineral powder and filler industry. Compact and functional design The Turbo Twin Single TTS from Hosokawa Alpine is a

Single-wheel air classifier &ndash; Making.com

A toner is a fine powder located in printer and copier cartridges. One peculiar property the product is their ability to act like liquids. Toner manufacturing equipment sees to it that the particle size is between 5 and 30 micrometers to flow through the cartridge.

Toner

Feed disperses in the main classifying air (in-line mode)

Conical classifying wheel with inclined vanes

Low-pressure drop

Low purchase and operating costs

Pigments are colorants that are not soluble in the host material and scatter light and are therefore opaque. Pigments can be organic or man-made and derive from animals, plants, rocks or minerals and metal oxides, like for example titanium oxide.

Pigment

The Micron MS from Hosokawa Alpine is an air flow ultrafine classifier designed as an air-flow classifier (pneumatic product feed), that works in a range of approx. d97 = 15 to 150 µm and has as feature its high throughput capacity.

Air-flow classifier (pneumatic product feed) for the fine classification of talc, calcium carbonate, bentonite, kaolin, loam, dolomite, quartz,

Air flow classifier &ndash; Making.com

High fines throughput rate

Insensitive to overload

Low specific energy consumption

Low overall height

Maintenance-friendly design, use of inexpensive wear parts, and thus low maintenance costs

Feed

Bakery production includes foods usually made from flour such as bread, biscuits, and cakes. Depending on the baked good you want to make, flour can be mixed with water or other ingredients producing a paste called dough or batter. The dough is then baked in the oven using dry heat. During baking, heat is transferred from the air to the dough, first on the surface and then in the center. Moisture and liquids escape through evaporation.

Bakery

We continuously talk to suppliers of feed processing technologies that have important know-how on how to create the smarter, better, and greener feed products we need to kickstart a better tomorrow. Are you into making animal feed or pet food and looking for ways to improve your production process? Let’s navigate the world of feed production technologies together!

The Ventoplex C from Hosokawa Alpine is a circuit-air classifier, which consists in a fan and classifying wheels that are coaxially arranged and driven by means of two separate hollow shafts.

For high throughputs, with a fineness range of approx. d97 = 32 µm - 200 µm. Ideal for use in the mineral powder industry, especially for ceramic powders

Circuit-air classifier &ndash; Making.com

The waste oils from cooking in your kitchen could be transformed to biodiesel. Oily biomass such as soybean, animal fats, or recycled grease make excellent feedstocks to produce high quality alternative transport fuel. Materials are combined with an alcohol in a transesterification reactor that converts the mass into crude biodiesel. The finished product is a low-sulfur, biodegradable fuel that can be used in its pure formulation or in petroleum diesel fuel blends.

Biodiesel

Plastic pollution is one of the biggest climate-related problems mankind has. So what are your options? A bioplastic machine can help create an alternative to traditional plastics. Bioplastics, differently from regular plastics, don’t cause environmental contamination. Also, they don’t contain harmful ingredients and additives. Even with these benefits, the annual production of bioplastics is still less than one percent of all plastic making. However, the market is witnessing steady growth due to a rise in demand.

Bioplastics

The ubiquitous plastic shopping bag was first designed as a reusable carrier. Its inventor, Sten Gustaf Thulin, will have been appalled to see his creation turn into a single-use object. But this disposable tendency is common to all plastic materials, from screw taps to milk carton lining. With plastic recycling equipment, however, plastic waste can be reprocessed and given a second lease of life.

Recycled plastic

Ease of cleaning and simple maintenance, therefore predestined for use when the product is changed frequently

Suitable for off-line and in-line mode even with high airflow rates

Intensive dispersing power

Controlled flow pattern

Wide cut point range from 5 µm to several 100 µm

Classifier mills combine a grinding/milling system with a particle size classifier which continuously recirculates over-sized particles back into the grinding zone. The classifying action ensures a uniform final product with a narrow particle size distribution. Important considerations for choosing a classifier mill include the desired particle size, the maximum particle size variance allowed, and the physical properties of the material.

Classifier mills

Energy is constantly changing, but it finds rest in a fuel. Once exposed to heat, though, these natural materials release their captured energy. Every aspect of everyday life – from manufacturing to digital services – is powered by the mastery of this complex conversion from fuel to energy.

Fuel

The MikroClassifier CC air classifier from Hosokawa Alpine is a high performance classifier and it can be easily integrated in-line into a grinding system or can be employed off-line as an independent classifying system.

For ultrafine classifying operations in inline mode of all types of fine to medium-fine products, such as acrylate, epoxy-polyester, gypsum, plastics,

High performance classifier &ndash; Making.com

Ceramics Making Equipment

Connect directly with leading machine and equipment manufacturers worldwide and find production and packaging technology for manufacturing ceramics

Ceramics &ndash; Making.com

Ceramics Manufacturing Equipment and Technology - Making.com

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Find production technology for Ceramics Separation, and connect directly with leading machine manufacturers worldwide.

Ceramics Separation

Which ceramics separation equipment do you need?

High throughput air classifier for minerals

Ultrafine air classifier

Anaerobic EGSB wastewater treatment

Overhead filter press

Single-wheel air classifier

Air flow classifier

Circuit-air classifier

High performance classifier

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