Vacuum dissolver for large batch production

Optimize your mixing processes with a versatile vacuum dissolver designed for high-capacity operations, ensuring consistent homogeneity in every batch.

Mixes and Disperses High-Viscosity Liquids

The DISPERMAT® SC4 dissolver from VMA-GETZMANN is engineered for high-performance mixing and dispersion of liquids across various industries, including agrochemistry and pharmaceuticals. This dissolver stands out with its robust motor capable of delivering a power range of 15-22 kW, ensuring efficient processing of batches up to 600 liters. Ideal for producing automotive coatings, lithium-ion battery slurries, or architectural paint emulsions, it uses advanced rotor-stator technology for uniform blend consistency.

With PLC integration, it offers precise control over mixing parameters, facilitating seamless integration into existing production lines. The dissolver’s design focuses on energy efficiency, reducing consumption by up to 30% with its optimized motor control. Constructed from corrosion-resistant materials, it is suitable for aggressive chemical environments. The DISPERMAT® SC4 complies with ATEX standards for safe operation in explosive atmospheres and offers an automated cleaning system, promoting hygiene and reducing downtime for maintenance. Customization options are available, allowing for tailored solutions to meet specific processing requirements.

Benefits

  • Enhances efficiency with reduced power consumption by up to 30%.
  • Minimizes maintenance downtime through automated cleaning systems.
  • Complies with ATEX standards for safe operation in explosive environments.
  • Integrates seamlessly into existing production lines with PLC control.
  • Adapts to various chemical environments with corrosion-resistant materials.

General


Applications
Ceramics,Nano-applications,Artists,Buildings and colors,Polishing agents,Carbon materials,Silicones,Automobiles,Agrochemistry,Adhesives and sealants,Food products,Batteries,Pharmaceuticals
End products
Glazed ceramics,Spice pastes,Plant nutrient solutions,Structural adhesives,Silicone sealants,Cerium oxide polishing agents,Lcd display coatings,Acrylic artist paints,Lithium-ion battery slurries,Architectural paint emulsions,Automotive coatings,Carbon nanotube composites,Pharmaceutical nanoparticles
Steps before
Purification,Grinding,Mixing,Emulsification,Pre-dispersion
Steps after
Coating,Sterilization,Packing,Filling,Quality Control
Input ingredients
paint ingredients,active ingredients,slurries,fertilizer components,additives,color pigments,anode materials,cathode materials,conductive additives,binder materials,carbon black,ceramic pigments,spice particles,food additives,nanotubes,latex components,adhesive ingredients,sealants
Output ingredients
dissolved paint,homogeneous mixture,dispersed slurries,coating materials,finished fertilizer,uniform paint,battery electrodes,conductive coatings,finished pigments,food supplements,polished surfaces,ceramic glazes,cosmetic products,liquid crystal displays
Market info
VMA-Getzmann (Dispermat) is known for manufacturing high-quality dispersing, mixing, and milling equipment for laboratories and industrial settings, specializing in engineered-to-order (ETO) solutions with a reputation for innovation and precision.

Technical Specifications


Power
0.3 - 55 kW
Product Volume
0.05 - 2000 litres
Control System
PLC / CN / C / SC
Speed
Up to 20,000 rpm
Capacity
5.5 - 1000 litres/hour
Cooling Temperature
4–15°C
ATEX Certification
Zone 0/1/2
Batch Size
0.05 - 105 litres
Batch Operation
Batch/Inline Continuous
Cleaning Method
CIP / Manual
Vacuum Capability
Available
Rotor-Stator Size
SR03 - SR35
Operating Temperature
-60 to 100°C
Automation
PLC-controlled
Power Input
0.1 - 25 kWh

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container Size
30 – 2500 litres
Scraper System
Included/Optional


Explosion protection standard
ZONE 0/1/2
Made in Germany
SINCE 1972
Quality Standard
Precision,durable technology

Physical Characteristics


Control panel type
CN / C / SC / PLC
Container size
30 – 600 litres,80 – 1000 litres,400 – 2000 litres

Custom Options


Control type
CN / C / SC / PLC
Control type
ATEX (C / SC / PLC)
Control type
TM / C / PLC
Control type
Manual / PLC
Drive speed adjustability
Infinitely adjustable
Rotor-stator compatibility
SR03,SR04,SR17,SR20,SR30,SR35
Vacuum design option
Available
Explosion protection
ATEX ZONE 0/1/2
Modular system
Yes