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Maker - Product Challenge

Products

Technologies

About us

Changemakers

Making buns

Cooking

Cooling

Decorating

Depositing

Handling

Kneading

Packing

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The Roman quip “bread and circuses” says everything about the ubiquity of loaves through the ages. But although flour, yeast, and water are still the main bread recipe ingredients today, the baking process as well as the bakery equipment available, takes this basic formula to new avenues. From sprouted wheat challah to beetroot ciabatta and protein rolls, breadmaking has changed considerably since the time of the Roman empire.

Bread

Dough

Buns

GBT Worldwide specializes in providing high-quality, customized baking systems.

Uniform dough shaping for consistent quality

Versatile for various bread types

Easy operation and maintenance

Reduces production costs

Robust construction for durability

When producing various bread types, achieving uniform dough shapes is crucial for quality control and presentation. Inconsistent shaping can result in uneven baking and product rejections, affecting overall efficiency and production costs.
<h2>Ensures consistent dough shaping and uniformity</h2>
The moulder from GBT (Middleby) is designed to address the challenge of achieving uniform dough shapes in different bread production lines. This equipment ensures precise and consistent shaping, which is essential for maintaining high quality and consistent presentation across various bread types, such as tin bread, hamburger buns, and flatbreads. The moulder is engineered to handle a wide range of dough types and consistencies, making it versatile for different product needs. Its robust construction and user-friendly design facilitate easy operation and maintenance, reducing downtime and operational costs. The integration of advanced control systems and automation allows for seamless adjustments and consistent performance.

Bread moulder for consistent dough shaping

Process

Food

Industrial

Shaping

Do you have a sweet tooth, or are you more into a warm loaf of bread for a savory lunch? The bakery shop window displays something for everyone, from baguettes over croissants to muffins. Bakery products are a wide range of baked goods prepared from flour or meal derived from grains. These undergo mixing, fermentation, and baking processes with the help of bakery processing equipment such as a series of low- and high-speed mixers, fermentation tanks, and baking chambers.

Bakery

solid

anko_1670_brochure-pdf

ANKO_1670_brochure.pdf

ANKO Food Machine, established in Taiwan in 1978, specializes in providing high-quality, automated food production solutions globally.ANKO offers comprehensive turnkey services including machine customization, recipe consulting, and after-sales support.

Produces up to 3,600 pieces per hour

Handles multiple dough types and fillings

Compact design suitable for small spaces

Adjustable settings for custom production

Reduces labor costs with automated processes

In the food production industry, especially in small factories or central kitchens, creating various filled pastries and buns with consistent quality can pose significant challenges. Issues such as uniform filling distribution, high labor costs, and maintaining product shape are common obstacles.
<h2>Create diverse filled pastries with ease</h2>
The SD-97SS Automatic Table-Type Encrusting and Forming Machine by ANKO is designed to produce a wide variety of ethnic foods, such as meat buns, maamoul, and mochi. This compact and affordable model is adept at forming products with or without patterns, and with various types of fillings, including bean paste, meat, and sesame paste. The machine can handle different dough types, such as flour dough or glutinous rice dough, making it versatile for various culinary applications. Suitable for restaurants, central kitchens, and small food factories, it boasts a capacity of 600–3,600 pieces per hour and supports product weights ranging from 10 to 60 grams. The system's flexibility includes adjustable conveyor speed and individual production stage control, allowing for precise and efficient operation.

Automatic table-type encrusting and forming machine for diverse ethnic foods

Packaging

A belt conveyor system uses pulleys or drums to keep an endless loop of conveying belts in continuous motion for material handling. Considerations for choosing a suitable conveyor belt system include the physical form of the product, processing requirements, and the desired speed and volume of transportation. Belt conveying systems find numerous applications in the food, pharmaceutical, and chemical industries such as filling and packaging operations. In the biomass industry, these systems are used for moving biomass feedstock to the boiler. In the mineral industry, conveying belts process and transport granular and crushed minerals. Conveyor belts are heavy-duty machinery that is used to move materials from one place to another. They are commonly used in factories, warehouses, and other industrial settings to move items such as boxes, containers, and other materials along a production line.

Conveyor belts

Continuous

The process of forming allows you to shape your products homogeneously. Forming machines are fed the manufactured material in bulk and cut it down to specification, so the process takes place between formulation of the mass and the packaging of the final item.

A special class of this equipment – Form, Fill, and Seal Machines (FFS) – creates bags and pouches from flat material such as plastic sheets, fills them with your designated product, and seals them.

Forming

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Meat

A snack is a small portion of food ready to eat and simple and fast to prepare. People usually consume snacks during the day between traditional meals such as breakfast, lunch, or dinner. Snack foods include simple products such as nuts, dried fruits, peanuts as well as packaged and processed foods. Puffed corn products made by extrusion or flavored potato chips are examples of processed foods.

Snacks

amf_bakery_systems_1350_brochure-pdf

AMF_Bakery_Systems_1350_brochure.pdf

Cookies

Pastries

Crackers

Pretzels

AMF Bakery manufactures advanced bakery equipment and complete system solutions, designed to optimize production efficiency, enhance product quality, and support bakery success worldwide.

Automates dough handling, reducing manual labor

Ensures consistent dough quality for various products

Enhances safety with GPS-guided transportation systems

Supports high-capacity mixing, up to 4,000 lbs

Localized support and service for maximizing equipment lifespan

In large-scale bakery operations, consistent dough quality and efficient processing are essential. Managing diverse product lines like soft bread, buns, and pastries can be challenging without the proper mixing and handling technology.
<h2>Facilitates high-capacity dough mixing and handling</h2>
The AMF Fusion system is designed to provide horizontal batch mixing and dough handling solutions tailored for industrial bakeries. This system is particularly distinguished by its sanitary design, precision engineering by the AMF Sherbrooke team, and over 60 years of innovation in the field. It supports a variety of products, from soft panned bread to artisanal rolls and pizzas. With over 500 units operating globally, AMF Fusion integrates seamlessly into both small and large bakery operations. The Triple Roller Bar Mixers and Sigma Arm Mixers ensure even mixing, while the automated handling features such as the Automatic Guided Vehicle (AGV) enhance operational safety and efficiency. The system's flexibility allows for the production of up to 4,000 lbs of mixed dough, whether for cookies, crackers, or pretzels.

Industrial dough mixing system for bakeries

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

Whether it is marmalade or pizza, sauce or hummus, chocolate or fruit puree, most food products undergo a cooking step during their production process. Cooking is nothing more than applying heat to food, but there are different methods to do it. For instance, baking, frying, and roasting involve cooking food without using water, unlike boiling or steaming. Industrial cookers such as vacuum and pressure cookers, industrial fryers, industrial ovens, and industrial roasters focus on specialized applications that meet the different needs of the food industry by helping producers achieve a homogeneous cooking process.

Industrial cooling equipment varies according to the consistency and temperature conversion demands the material you are handling, but the process typically involves heat exchange treatment as your products are conveyed through a cooling chamber equipped with extraction fans or circulating water. Temperature control is a crucial aspect of your commercial production and cooling systems are applied to a range of industries.

Decoration equipment adds the finishing touch to your industrially-prepared foods by depositing ingredients in a specified pattern on the surface of the products. Your items pass individually under a system of nozzles that lay the decorating formula precisely and uniformly. Popular in confectionery, decoration is used to differentiate products in the market.

Depositing equipment is a very common production line process in the food industry. Whether you want to make muffins or jellies or garnish and decorate cakes, all of this is impossible without the depositing step. Depositing is a form of extrusion used primarily to produce pieces of dough that will be further processed to create several food products. The dough is passed through a depositing machine and poured in equal parts from holes in a die plate with nozzles or a conveyor belt. But that’s not all. Depositors are also used to fill, layer, or cover your food items with other ingredients before proceeding to the next step of the production process which is usually packaging.

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

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Bread moulder for consistent dough shaping

Automatic table-type encrusting and forming machine for diverse ethnic foods

Industrial dough mixing system for bakeries

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