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Maker - Product Challenge

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Gummy Heating Equipment

Gummies make everything more colorful. The squishy droplets make a tasty and practical carrier of special ingredients such as CBD oil. Chewing the gum increases the bioavailability of the substance as opposed to vaping. But before the cannabidiol can take effect, it must first be processed through a line of CBD gummy equipment.

CBD gummies

Gummy bears are iconic confectioneries known for their playful shapes and fruity flavors. They have gained immense popularity worldwide due to their versatility and appeal to a wide variety of tastes. In addition to being delicious, gummy bears are also easy to produce, particularly in small quantities. For medium to large-scale production of gummies, there is a multitude of gummy manufacturing equipment to help ensure that you end up with a good product.

Gummy Bears

Medical gummies are a great alternative to traditional tablets while having to take medicine since they are easy to consume and can taste and look more appetizing. The pharmacological properties of the active ingredients in medical gummies render them particularly susceptible to environmental factors, which means you have to pay a lot of attention to detail when producing them. Therefore you have to follow rigorous regulations to ensure consistency, potency, and safety in every batch.

Medical gummies

Chewy, sweet, and nutritious. Vitamin gummies were a couple’s attempt to get their child to take their essential micronutrients. The idea quickly caught on, and manufacturing vitamin gummies soon grew into a whole new industry.

Vitamin gummies

Sweets, candies, ice lolly, confection, lollypop, and even popsicles - lollipops, the hard candies attached to a short stick, go by different names. While choosing your lollipop equipment now is very different from the time of its creation, back in 1908, the opportunities to differentiate the product in the market are wider.

Lollipops

Chewing gum is usually a polymer that you mix with flavorings – which is something most consumers have no clue about. In a survey in Iceland, 85% of people said they didn't know the product contained plastic. While there are non-plastic options more recently available, the gum base is usually natural latex or a synthetic substitute. To decrease the impacts on the environment, some producers are shifting towards more environmental-friendly options.

Chewing gum

It’s important to get timing and temperature right when making caramel, and this implies being vigilant. For small scale production of caramel, ensure that your heat source distributes heat evenly and monitor the caramelization process closely. This prevents recrystallization and burning the sugar. For medium to large scale caramel production, consider investing in automated caramel making equipment.

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Caramel

Continuous batched output from 200 to 1300 kg/h

Footprint: 1.75M x 1.2M (TBK-50); 2.05M x 1.25M (TBK-50/50); 1.4M x 2.9M (TBK-750 and TBK-1300)

Highly flexible output

Precise heat management and substrate temperature control

Cooking liquid and semi-solid foods like jams and sauces is a time-intensive process. Sealed thermal cookers speed up the step by cooking in a vacuum or under pressure. Besides greater time efficiency, vacuum cooker technology retains nutritional properties, texture, and flavors. The choice of a suitable thermal vacuum cooker depends on the batch size, cooking temperatures, and vacuum/pressure requirements. These parameters vary on the recipe and product type. One of the main considerations when selecting vacuum cooking technology is the cleaning process following use. An easy and quick cleaning system reduces downtime and maximizes on-site operations.

Vacuum cookers

Food

Industrial Heating Equipment

<span style="font-weight: 400">The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.</span>

Heating

Connect directly with world leading manufacturers of industrial heating equipment and find technology to build or improve your production line.

Heating - Making.com

Industrial Heating Equipment - Making.com

To make candy, all you need to do is create a syrup by dissolving sugar and boiling it to your desired consistency. For medium to large scale candy production, candy making equipment fully automates the whole process and takes care of other production regulations and standards (such as hygiene and proper homogenization). Planning on getting one? There’s a wide range of choices to pick from.

Candy

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Gummies, a staple in the confectionery industry, can come in various forms, such as gummy bears, vitamin gummies, heart-shaped jellies, and many more mouth-watering alternatives. They are manufactured using specialized equipment for mixing, molding, coating, and packaging. From precise mixers to efficient packaging lines, industrial gummy production relies on a range of equipment to ensure consistent quality and meet consumer demand worldwide.

Gummies

During the Middle Ages, sugar sweets were a delicacy only for the rich due to the high cost of sugar. Thankfully, the discovery that sugar could be extracted from sugar beets made sweets affordable for everyone. The sweet category is broad, covering chocolates, chewing gums, sugar candies, and candied/glazed products with sugar. To make these confections, sugar manufacturing equipment needs to cover different steps within the production line such as sugar dissolution, syrup cooking and cooling.

Sweets

Process

Batch

liquid

Ter Braak’s TBK line is a batched output cooking system with continuous or batched raw material input for production of both hard and soft confectionery products.

Prepare your ingredients for the production of hard candy. This is a line of universal candy cookers for the production of hard and soft candies. The line

Batch cooker for hard candy - Making.com

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The marketplace for finding innovative production technology

Making.com

Stainless steel construction

Built to the most recent hygienic standards

Wide variety of input ingredients

Up to 5000 kg/h production capacity

Continuous

This cooker for gums and jellies is highly versatile and built to the most recent hygienic standards

Prepare your ingredients for use in gummy and jelly products. This is a static cooking system designed for the production of all colloidal-based products

Cooker for gums and jellies - Making.com

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Biscuits are confectionery products that contain mostly flour, which you mix and bake with other ingredients as sweet or savory snacks. Biscuit production involves four primary processes: mixing, forming, baking, and cooling. For you to perform these processes, you need basic biscuit processing equipment, including mixers, molders/cutters, and ovens.

Biscuits

“A party without cake is just a meeting.” America's beloved chef, Julia Child, couldn't have been more right. Nowadays, cakes are a blaze of colors and flavors and it's amazing to think that it only takes a few basic ingredients and steps to make them. Mix fat, flour, eggs, sugar, water and salt to make the batter. After baking and cooling it, let your imagination run wild when it comes to toppings, fillings, and decorations.

Cakes

Cookies

Only a few things are as attractive as a gorgeously glazed doughnut. Even when customers are not in the mood, that beautiful sheen will invite them to take a bite. To achieve this appearance, the two doughnut types, cake and yeast doughnuts, can use the help of appropriate doughnut making equipment.

Doughnuts

Licorice is a glossy candy with firm consistency that can have different flavors, like chocolate, cherry and strawberry. With the right licorice making equipment, start by making a paste from the licorice roots, mixing them with sugar, flour and sweeteners. Extrude it with a nuzzle, allowing to cool, then cut and package it.

Licorice

Sugar is the fuel that drives photosynthesis in plants. The leafy organisms constantly convert water and carbon dioxide into glucose. But it takes manufacturers specialized sugar processing technology to extract the sweet crystals from them. Today, most sugar products are derived either from sugarcane or sugar beet.

Sugar

35kg per hour capacity, perfect for small-scale production or product design

All-stainless construction for strength and easy cleaning

Easy to move, form-factor suitable for the smallest production areas

Covered output bin reduces sugar dust in the environment to a minimum

High quality mill that removes the need to buy icing sugar

Continuous milling is a flow production method used to grind materials without interruption. It is often used in the production of foods, cosmetics, pharmaceuticals, chemicals, and minerals. The material to be processed flows in at one end and the milled output flows out at the other in a continuous process. By choosing the right combination of milling technology and processing power you can obtain the desired particle size distribution in an uninterrupted stream.

Continuous milling solutions

Do you have a sweet tooth, or are you more into a warm loaf of bread for a savory lunch? The bakery shop window displays something for everyone, from baguettes over croissants to muffins. Bakery products are a wide range of baked goods prepared from flour or meal derived from grains. These undergo mixing, fermentation, and baking processes with the help of bakery processing equipment such as a series of low- and high-speed mixers, fermentation tanks, and baking chambers.

Bakery

You can’t buy happiness, but you can buy chocolate; that’s basically the same thing. We were not surprised to discover that chocolate - to be specific, cocoa beans – was so valuable that it was used as a currency in Mayan times. When making chocolate, cocoa beans need to be dried, fermented, and roasted before using chocolate making equipment to turn them into your favorite chocolate product.

Chocolate

<span style="font-weight: 400">If Popeye needed spinach for his power, you need healthy snacks to boost your energy! From dried fruit chips to nuts and protein bars, healthy snacks have become more popular since the 2000s, and t</span><span style="font-weight: 400">he global healthy snack market will reach USD 98 billion by 2025. </span><span style="font-weight: 400">In the wide range of healthy snacks, raw fruits and vegetables appear as the main ingredient, and these snacks focus on the high protein content and reduced fat or carbohydrate percentages. Also, “less processed” and “less amount of added chemicals” are the primary trend in making healthy snacks as the clean eating movement began after the 2000s. </span>

Healthy snacks

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

A snack is a small portion of food ready to eat and simple and fast to prepare. People usually consume snacks during the day between traditional meals such as breakfast, lunch, or dinner. Snack foods include simple products such as nuts, dried fruits, peanuts as well as packaged and processed foods. Puffed corn products made by extrusion or flavored potato chips are examples of processed foods.

Snacks

Whether it is marmalade or pizza, sauce or hummus, chocolate or fruit puree, most food products undergo a cooking step during their production process. Cooking is nothing more than applying heat to food, but there are different methods to do it. For instance, baking, frying, and roasting involve cooking food without using water, unlike boiling or steaming. Industrial cookers such as vacuum and pressure cookers, industrial fryers, industrial ovens, and industrial roasters focus on specialized applications that meet the different needs of the food industry by helping producers achieve a homogeneous cooking process.

Cooking

Decoration equipment adds the finishing touch to your industrially-prepared foods by depositing ingredients in a specified pattern on the surface of the products. Your items pass individually under a system of nozzles that lay the decorating formula precisely and uniformly. Popular in confectionery, decoration is used to differentiate products in the market.

Decorating

Milling machines are used to reduce the size of material by cutting, crushing, or grinding it. The choice of industrial milling equipment depends on the industry and the materials to work with. Besides, there is a significant difference between those aimed to remove layers from metal or other materials workpieces and those designed to reduce particle size for materials that come in bulk.

Milling

solid

The MIA Food Tech Sugar Mill has been designed specifically for small-scale producers to make their own icing sugar from granulated sugar.

Sugar powder is a key ingredient in a wide range of bakery, confectionery, and patisserie products. For small-scale producers buying ready-milled Powdered

Small sugar mill for entry level production - Making.com

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confectionery

Confectionery

autofeed-weighing-mixing-system

Autofeed Weighing & Mixing System

servoform-dep-systems

ServoForm Depositing Systems

turbofilm-cooker

Turbofilm Cooker

Chewable tablets are suitable for patients who have difficulty swallowing. Chewable tablet formulation masks the natural flavors of pharma drugs and alters their aftertaste. But besides the taste, chewable tablets favor the bioavailability of pharmaceutical ingredients.

Chewable tablets

Hygienic starch-free manufacturing

Minimal scrap rates 

Low labor requirements

Up to 1,000 kg/hour output

MOVEliquid

MOVEsolid

Pharmaceutical

Eating is more than just nutrition, but we have found ways to increase the nourishing power of our foods. Nutraceuticals manufacturing, from vitamin C powder and probiotics to omega 3 oil, is a concentration of natural ingredients and health supplements that complement our diets. While dietary supplements are not quite haute cuisine, the process of extraction and purification is no less a blend of science and art.

Nutraceuticals

Depositing equipment is a very common production line process in the food industry. Whether you want to make muffins or jellies or garnish and decorate cakes, all of this is impossible without the depositing step. Depositing is a form of extrusion used primarily to produce pieces of dough that will be further processed to create several food products. The dough is passed through a depositing machine and poured in equal parts from holes in a die plate with nozzles or a conveyor belt. But that’s not all. Depositors are also used to fill, layer, or cover your food items with other ingredients before proceeding to the next step of the production process which is usually packaging.

Depositing

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

<span style="font-weight: 400">The molding process is often included in bakery products. Utilizing molding equipment guarantees a uniform shape, weight, and size. The molding machine first gently flattens the dough mix by going through a sheeter, where a series of rollers press the thin piece of dough. The sheet is then cut into the specified shape and, depending on your final product, may be rolled by using a curling chain. After the molding, other ingredients may be added before the products are conveyed for baking or freezing.</span>

Moulding

Mainstream technology for the preparation of gummies and jellies relies on a coating of starch on mold trays to avoid the stickiness of the sugary mix.

High Output Industrial Production Line for Gummies and Jellies - Making.com

Industrial Production Line for Gummies and Jellies - Making.com

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Variable setting times

Product flexibility

Full visualization and recipe control

The traditional method for gummy and jelly production uses starch to keep the ingredients from sticking to the mold trays. But, as an organic byproduct,

Flexible Output Line For Gummies and Jellies - Making.com

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Consistent high quality and accurate dosing

Up to 50 kg/hour output 

Intricate formulations and inclusions

The original technique for making gums and jellies exploited the non-stick properties of starch to form candies. However, the use of starch presents many

Low Output Production Line for Gummies and Jellies - Making.com

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one-pager-400s-ns-line_2023v1

Tanis 400S complete line for gummy production

Production capacity of up to 100 kg/h 

ABS allows accurate weighing of gummy mass

Mixing vessel: 80 liters

Precise temperature control with continuous cooking

User-friendly touchscreen controls

Cannabinoids are natural compounds obtained from the Cannabis sativa plant. Delta-9-tetrahydrocannabinol or THC is a psychotropic substance. Cannabidiol, or CBD, is non-psychotropic and often used for nutraceutical purposes. Cannabinoid equipment extracts THC and CBD from the plant and prepares the substance for formulations that treat pain, nausea, anxiety, and inflammations. Cannabinoids are processed in various forms, including creams, capsules, and oils.

Cannabinoids

Pharmaceutical developments walk side by side with health advances to provide new medicines, treatments, and therapies that have increased life quality and extended life expectancy by years. Pharmaceutical manufacturing equipment helps deliver products to a great deal of the population, but there’s a significant share that doesn’t benefit from them yet. Over 2 billion people cannot get the medicines they need, according to the United Nations Industrial Development Organization, and local production might be a way to provide for these people.

Pharmaceuticals

The OTC 400S NS Kitchen, from Tanis, is a multi-functional preparation and cooking system for the production of nutraceutical gummies.

Producing functional gummies or jellies with functional ingredients at an entry-level production level requires optimal product control. This involves

Entry-level cooking system for vitamin and CBD gummies - Making.com

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Easy operation using touchscreen controls

Precise cooking temperature control 

Moulds made of hygienic polycarbonate or silicon material

Uniform drying of gummies due to even airflow distribution

Prevents contamination due to less physical contact

Blending

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

By gradually investing in the individual parts, a production line grows along with the company, allowing startups to enter the world of automated

Lab scale production line for nutraceutical gummy production - Making.com

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Additive Blending System (ABS) allows accurate weighing of gummy mass

Intuitive PLC controls for easy operation 

Temperature-controlled cooking 

Quick and hygienic removal of gummies from moulds

Even distribution of airflow allows fast and uniform drying 

CBD gummy production begins with the OTC 400S NS Kitchen from TAnis, which features a pre-blending vessel for mixing and cooking ingredients.

High-value products like CBD gummies demand precision equipment such as starchless machinery. This facilitates cleaner ingredient profiles, aligning with

Start-up production line for CBD gummy production - Making.com

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<h2>Making gummies on an industrial scale</h2>
Gummies are crafted from a thickening agent like gelatin or pectin, sweeteners, flavors, and colors. First you must mix the ingredients and then cook the gummy mass with an industrial cooker. Make sure that you spend time developing the right recipe to fit your gummy needs, otherwise your gummy mixture can turn out too sticky, cloudy or wet.

Next, you can mold the mixture into various shapes and sizes using high-speed molding machines. After molding, your gummies can undergo additional processing steps such as coating or polishing to enhance appearance and texture. And finally you can pack your sweet treats.

In addition to being little sweet treats, gummies can also enhance wellness or serve as medicine. Therefore you can add functional and active ingredients to your gummy mixture, such as vitamins, Omega-3, CBD, active pharmaceutical ingredients (APIs), or even herbal extracts. Functional gummies can also promote hair growth or help you sleep better.

Producing them on an industrial scale requires precise gummy formulation, since the active ingredients can change the properties of the mixture. Adding an ingredient means balancing out the rest, and many functional ingredients, for example vitamins, require the addition of antioxidants, coloring agents, or buffer salts.

Start making functional gummies

Achieving uniform taste, texture, and appearance across large gummy and jelly batches requires precise ingredient measurement and processing control. Conduct thorough testing and stability studies on ingredients to ensure they maintain their quality throughout production and shelf life. You can also consider encapsulation techniques or alternative ingredient forms to improve stability of your gummies.

To make your production process more seamless use automated mixing systems and precise ingredient measuring equipment to ensure uniformity. You should also implement strict quality control checks throughout the production process.

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Formulation is key

What gummy are you making? 

Gummies - Making.com

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Removing vitamin or CBD gummies from the moulds by hand can damage or contaminate them. As with other nutraceutical products, handling of products requires hygienic methods. To lessen the chances of cross-contamination, the products must be removed easily from the mould without physical contact from operators.


<h2>Extracts gummies from moulds without physical contact.</h2>
The OTC 400S NS Demoulder, from Tanis, is an automated system for removing nutraceutical gummies from moulds. The system requires loading the moulds manually, facing down, and sanitary compressed air is applied to remove the products quickly and easily without physical contact. The products fall on a conveyor, and the empty moulds can be collected manually and stacked for re-use in the depositor. The system’s ergonomic design reduces operator fatigue and strain, allowing comfortable and continuous smooth operation.

Small-scale demoulder for starchless functional gummy production

The drying process demands specific environmental conditions to ensure the integrity of nutraceutical products like gummy vitamins and supplements in their jelly-like forms. This includes maintaining the appropriate temperature and humidity levels. Exposing these products to an open environment, where variables like temperature, humidity, and airflow cannot be controlled, could result in quality deterioration, contamination risks, and uneven drying.


<h2>Dry your functional gummies uniformly with a modular conditioning system</h2>
The OTC 400S NS Conditioning room, from Tanis, is a modular conditioning system for drying functional gummies and jellies. The design features an integrated air handling unit (AHUs) with a desiccant dryer to maintain a steady and uniform flow of air among the trays within the enclosed area, ensuring consistent drying of products. The closed system allows full control of the environment according to the parameters set for each batch of products and eliminates unwanted external conditions. Depending on production line requirements, the room can accommodate up to 840 moulding trays. Due to its precise control of the space conditions, retention times for products are reduced while allowing consistent reproduction of gummies and jellies.

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Gummy Heating Equipment

Which gummy heating technology do you need?

Batch cooker for hard candy

Cooker for gums and jellies

Small sugar mill for entry level production

High Output Industrial Production Line for Gummies and Jellies

Flexible Output Line For Gummies and Jellies

Low Output Production Line for Gummies and Jellies

Entry-level cooking system for vitamin and CBD gummies

Lab scale production line for nutraceutical gummy production

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