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Maker - Product Challenge

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Changemakers

Whether it is marmalade or pizza, sauce or hummus, chocolate or fruit puree, most food products undergo a cooking step during their production process. Cooking is nothing more than applying heat to food, but there are different methods to do it. For instance, baking, frying, and roasting involve cooking food without using water, unlike boiling or steaming. Industrial cookers such as vacuum and pressure cookers, industrial fryers, industrial ovens, and industrial roasters focus on specialized applications that meet the different needs of the food industry by helping producers achieve a homogeneous cooking process.

Cooking

Gummies make everything more colorful. The squishy droplets make a tasty and practical carrier of special ingredients such as CBD oil. Chewing the gum increases the bioavailability of the substance as opposed to vaping. But before the cannabidiol can take effect, it must first be processed through a line of CBD gummy equipment.

CBD gummies

Mainstream technology for the preparation of gummies and jellies relies on a coating of starch on mold trays to avoid the stickiness of the sugary mix. But starch creates risks of microbial contamination. In addition, the entire operation of layering and removing starch from depositing stations slows down the gummy manufacturing process. The use of starch presents many hygiene and cross-contamination risks, as well as efficiency, quality and financial compromises.


<h2>Remove starch from the depositing stage to make higher quality confectionery</h2>
The ServoForm system for gummies and jellies from Baker Perkins is designed for high output starch-free production. The depositor technology produces high quality, high-definition gummies and jellies and eliminates the formation of crusts typically caused by starch.

Instead of traditional starch trays, cooked syrups and fruit pastes are deposited into solid molds made from metal, polymer, or rubber for maximum hygiene. These molds, combined with continuous, accurate depositing at final moisture, create high quality confectionery pieces that are perfectly shaped, with a beautifully smooth surface finish.

Devised for rapid production and quick product changeovers, the depositor technology can produce an almost unlimited variety of solid, striped and layered confectionery with multiple flavours and components. Fillings and inclusions can be incorporated easily.

Consistent product size, shape and weight contribute to improved wrapping efficiency, and enhanced hygiene features reduce cleaning and maintenance costs throughout the line.

High Output Industrial Production Line for Gummies and Jellies

The traditional method for gummy and jelly production uses starch to keep the ingredients from sticking to the mold trays. But, as an organic byproduct, starch raises concerns about microbial contamination. Moreover, starch leads to coarser edges of individual sweets, lowering the quality of the end products. The use of starch presents many hygiene and cross-contamination risks, as well as efficiency, quality and financial compromises.

<h2>Make high-definition gummies that are free from starch</h2>
The ServoForm Flexi system for gummies and jellies from Baker Perkins is designed for starch-free production. Starch-free depositing is both more hygienic and economic than traditional starch mogul production for the lower throughputs that are typically required for functional, nutraceutical and healthcare markets.

The ServoForm Flexi system offers the capability to produce gummies and jellies with longer setting times. 3D, solid, striped, centre-filled and layered products with gelatin, pectin or specialized gelling agents are deposited at final solids so no drying is required, only setting/conditioning.

A unique single-piece plastic mould allows for rapid product changeovers. The strong, rigid construction provides resistance to twisting to maintain depositing accuracy and stack stability, and is designed to survive both manual and automatic handling for multiple cycles. They are temperature resistant to allow hot product and automatic washing.

Flexible Output Line For Gummies and Jellies

The original technique for making gums and jellies exploited the non-stick properties of starch to form candies. However, the use of starch presents many hygiene and cross-contamination risks, as well as efficiency, quality and financial compromises.


<h2>Make quality products free from starch</h2>
The low output ServoForm Mini system for gummies and jellies from Baker Perkins is designed for 100% starch-free production for a variety of products. Based on Baker Perkins’ high-output ServoForm confectionery depositing technology, the ServoForm Mini deposits high quality products with a consistent size and shape, and high piece weight accuracy.

The small footprint, low energy costs and elimination of starch significantly reduce production costs compared with traditional starch moulding processes. Low scrap rate, quick product changeovers and continuous processing mean a rapid payback is assured.

Full servo control and detailed recipe management allows for complex mixes with up to 4 components and unlimited shape designs. The ServoForm is optimized for full 3D gummies as well as striped, layered, and center-fill options.

Low Output Production Line for Gummies and Jellies

Baker Perkins supplies technology for the bakery, biscuit, confectionery, supplements, snack and breakfast cereal sectors, The company's production machines are based on over 100 years of experience in the field.

One of the attractive qualities of cannabinoids is that they keep our stress responses in equilibrium. But for formulators of CBD gummies, preparing the candy pieces is a test of anxiety.
<p data-private="redact" data-wt-guid="b0141428-7479-42bd-8259-9b98b77f71d9">Once the carefully-blended formula leaves the mixing tank for molding, ingredient ratios may start deviating, distorting the content structure in the final gummies. The discrepancy is especially problematic for broad-spectrum and full-spectrum recipes where the makeup of active ingredients is even more critical.</p>
<p data-private="redact" data-wt-guid="b0141428-7479-42bd-8259-9b98b77f71d9"></p>

<h3>Cut the syrup tail to regulate the dose</h3>
<p data-private="redact" data-wt-guid="56f7b3ac-b3bb-423b-8093-2589dd9452e5">This issue of deviation is not a formulation flaw but an engineering pitfall. The depositing step causes 'tailing' that, cycle after cycle, accumulates into sharp dosage irregularities.</p>
<p data-private="redact" data-wt-guid="6b206024-f5d0-4c2b-98cf-fd445cc8eb54">The syrup base is naturally prone to dribble from the nozzles during depositing, creating a tail, which leads to wastage and recipe imperfections. So, as a manufacturer, you don’t have control of the formula unless you can manage the depositing process.</p>
<p data-private="redact" data-wt-guid="6b206024-f5d0-4c2b-98cf-fd445cc8eb54">The confectionery experts at <a href="https://www.bakerperkins.com/confectionery/products/functional-medicated-confectionery/">Baker Perkins</a>, a food processing technology supplier, studied tailing in CBD gummy production and identified two main causes. First, the inaccurate surface contact of the depositing nozzles and, second, the irregular movement of the mold mechanism.</p>

<h3 data-private="redact" data-wt-guid="1b3ff2b7-7ffe-4762-9ad8-b3801c6400fe">Formula in, formula out</h3>
<p data-private="redact" data-wt-guid="b51dc168-b43f-4797-9aef-af89ef1b5191">Based on these observations, the engineering team redesigned the depositing systems in their solutions to drastically minimize the tailing effect.</p>
<p data-private="redact" data-wt-guid="5f70bb45-84b4-492c-b9f0-b384ef318a2d">A precision-fit nozzle addresses the first challenge. The Baker Perkins nozzles seal around the mold openings, preventing any dribbling of syrup while depositing. The second issue is answered by a servo-controlled mechanism that lifts and lowers the molds in a steady motion to break the tail.</p>
Manufacturers take pride in creating CBD recipes that produce unique sensory and functional profiles. But the proof of the formula is in the gummy.
<p data-private="redact" data-wt-guid="52b85ccf-52fc-413c-ac32-35af981c7942">By keeping the tailing effect in check, you ensure that the ratios incorporated into the mix are equivalent to those coming off the mold.</p>

Two steps to stop formula deviation in CBD Gummies

Food

To make candy, all you need to do is create a syrup by dissolving sugar and boiling it to your desired consistency. For medium to large scale candy production, candy making equipment fully automates the whole process and takes care of other production regulations and standards (such as hygiene and proper homogenization). Planning on getting one? There’s a wide range of choices to pick from.

Candy

Eating is more than just nutrition, but we have found ways to increase the nourishing power of our foods. Nutraceuticals manufacturing, from vitamin C powder and probiotics to omega 3 oil, is a concentration of natural ingredients and health supplements that complement our diets. While dietary supplements are not quite haute cuisine, the process of extraction and purification is no less a blend of science and art.

Nutraceuticals

Ancient civilizations discovered that plant extracts were useful for the treatment of pathologies. The origin of plant extraction cannot be specifically verified, but we can infer that the earliest attempts at plant extraction were more intuitive than scientific. Today, the extraction of compounds is a precise process with plant extraction systems complimenting traditional knowledge.

Plant extracts

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CBD gummies cooking

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High Output Industrial Production Line for Gummies and Jellies

Flexible Output Line For Gummies and Jellies

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