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Tea mixing Equipment

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

Chinese legend has it that tea was created by accident over 2700 years BC. A servant boiled drinking water for his emperor when leaves from the Camellia sinensis tree fell into it – and the emperor decided to taste the drink. While to make tea nowadays on a medium to large-scale you need tea processing equipment like dryers instead of just a tree and wind blowing it, mythology adds a special flavor to the tea industry story.

The blending process is critical to the flavor quality of tea. But the physical impact of the mixing mechanism on the tea leaves risks downgrading their aromatic profiles. Internal friction breaks the leaves and produces dust, causing the unwanted release of volatile compounds.


<h2>Protect the leaves during tea mixing</h2>
The gentle tea mixer machine from Lindor applies gentle blending to protect the leaves from breakage. The mixing drum is designed with non-movable blades that scoop up the tea leaves and let them flow under gravitational force.

The absence of paddles or ribbons found in conventional technology means that the delicate material is not subjected to collision with tooltips. This technique protects the integrity of the leaf size and shape, conserving its natural flavor.

Further aromatization is possible with an optional liquid injection system or by mixing in flavor granulates. Alternatively, the two methods can be combined.

Mixing under gravity facilitates short mixing times for homogeneous blending, including tea leaves with complex shapes.

The gentle tea mixer comes in batch capacities ranging from 10 to 25,000 liters and integrates with other equipment, including sieves, bag filling stations, metal detectors, and magnets.

Gentle mixer for tea blending

In the beverage industry, producing different types of drinks such as carbonated soft drinks, tea, mineral water, and juices requires the precise combination of mixing, pasteurizing, and carbonation. Managing these processes separately can be challenging and time-consuming.
<h2>Mix, pasteurize, and carbonate beverages efficiently</h2>
The Mixer-Pasto-Carbo from BLENDTECH (Omnia Technologies) is a hybrid system designed to streamline the production of various beverages. Combining the functions of mixing, pasteurization, and carbonation, this equipment allows you to execute all operations in-line and manage them separately. Configurable into multiple modes such as Premix for carbonated drinks, Mixer-Pasto for tea production, and Deaerator-Carbonator for mineral water, it offers unmatched versatility. This compact, skid-mounted system is equipped with a PLC for selecting working recipes, ensuring precise and automated operation. Specifically built for high efficiency in producing juices, nectars, and high-gravity beer, this mixer-pasteurizer-carbonator is ideal for industries requiring flexible and reliable beverage processing solutions.

Mixer-pasteurizer-carbonator for soft drinks and juices

In the production of carbonated beverages, ensuring precise CO2 levels and consistent quality can be challenging. Standard methods often lead to variable carbonation levels and increased waste due to inefficient gas dispersion techniques.
<h2>Ensures precise carbonation and stable product quality.</h2>
The Premix system by Co.Mac is designed for the precise carbonation of beverages such as carbonated soft drinks, nectars, fruit juices, tea, isotonic drinks, and beer. The product enters the deaeration tank, where it is nebulized by a battery of diffusers under light CO2 pressure, replacing the air with carbon dioxide to ensure efficient deaeration. After deaeration, a high-prevalence centrifugal pump sends the water to the injection-mixing system to achieve the desired CO2 saturation. Components are dosed with flow rate meters and modulating valves, ensuring maximum accuracy and repeatability. The system also includes static mixers for fine gas dispersion and optimal mixing of components. Stabilization is achieved through a holding tube and buffer tank, with temperature control maintaining a fixed CO2 pressure. The system’s compact design allows for easy installation and integration into existing production lines.

Premix system for carbonated beverages

Lindor is a supplier of special mixers, coaters, impregnators and vacuum dryers for powders or granulate - especially those that are sensitive and require gentle treatment. Lindor's gentle touch technology can be applied by producers in the food, fine chemicals &amp; special plastics, as well as pharmaceutical industries.

From the rolling hills of Scotland to the tranquil gardens of Asia… What could a glass of whiskey and a cup of tea possibly have in common?

Single malt whiskey and single crop tea both rely on the uniqueness of their single ingredient - malted barley from a single distillery and tea leaves from a single plantation. However, when tea was introduced to Europe by means of traders, tea producers started to blend tea leaves from different plantations to suit the taste of Europeans.

When making blended tea, in addition to keeping the taste as consistent as possible in every batch, it's important not to break the tea leaves to avoid changes in color, flavor, taste, and the creation of tea dust.


<h2><em>“Keeping the integrity of the tea leaves is our mantra”</em></h2>
This is what Bastiaan Soeteman, Managing Director at Lindor, told us when we broached the topic of tea blending.

“<em>Tea blends can contain up to 35 different teas. Tea leaves can be very small, like powder, and very long, like pine needles – up to 2 – 3 cm</em>,” Bastiaan explains.

To balance out the characteristics of different teas, you can play with different factors, such as the rotation speed, the time, or the sequence in which the ingredients are put into the blender. For instance, some herbs and flower petals are added at the very last moment because they are very delicate.
<h2>Just like gravity pulling you down. There’s no force, it’s just a movement.</h2>
Everything in life is a metaphor, so Bastiaan gives us one.

“<em>When making a cake, you have to mix the ingredients in a bowl using a spoon and your arm’s power. After stirring for a while, the friction generated between the spoon and the mixture forces you to push harder and harder. This might damage the mixture.</em>”

The same happens during tea blending. Using a paddle or a ribbon mixer, the frictional force between the leaves and the paddle’s edge might break the leaves.

Lindor’s blender has no paddles or ribbons, which represent the <em>spoon</em> in Bastiaan’s metaphor. Instead of using a tool to mix the leaves, the whole drum is rotated – the <em>bowl</em> in the kitchen metaphor.

“<em>We use very little power... gravity is doing the rest. The only thing that we do is lift up some tea leaves and let them roll out of the scoops continuously. Our electric motor rotates the drum with 20% of the power of a traditional mixer</em>,” Bastiaan concludes.

In this way, the amount of tea dust created is negligible. Damaging the leaves means throwing away valuable raw material, which has undergone so many processes before arriving in Europe.

So why use force when you can make use of gravity?

Down with gravity – how to make tea blends without breaking the leaves

Food

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Find production technology for Tea mixing, and connect directly with leading machine manufacturers worldwide

Tea mixing

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Tea mixing Equipment

Which tea mixing technology do you need?

Gentle mixer for tea blending

Mixer-pasteurizer-carbonator for soft drinks and juices

Premix system for carbonated beverages

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