Premix system for carbonated beverages

Ensure precise carbonation and blending for your beverage lineup with this advanced premix system, designed to enhance product consistency and optimize CO2 usage throughout the production process.

Carbonates and Mixes Beverages with Precision

The Premix System from Comac is specifically designed for optimal carbonation and mixing of a wide variety of beverages, including carbonated soft drinks, fruit juices, teas, isotonic drinks, and beers. This system employs cutting-edge techniques such as deaeration in a CO2-pressurized tank and precise CO2 injection using flowrate meters and modulating valves, ensuring accurate and repeatable product quality. Its static mixers enhance fine gas dispersion and effective component integration.

Suitable for processing capacities that meet diverse production demands, the Premix System seamlessly integrates into continuous, automated beverage lines, powered by high-prevalence centrifugal pumps. This system is compact and easy to install, making it ideal for both new and retrofitted production environments. Optimization for reduced CO2 consumption minimizes operating costs, while temperature control within holding tubes maintains product stability and quality.

Constructed with durable materials for corrosion resistance, this equipment is designed to meet stringent food and beverage industry standards. Comac provides engineering support and customization options, ensuring the Premix System fits your specific production requirements while maximizing operational efficiency.

Benefits

  • Ensures consistent product quality with precise CO2 dosing and mixing.
  • Saves operational costs by reducing CO2 consumption through efficient deaeration.
  • Facilitates easy integration into existing lines with a compact, modular design.
  • Maintains production stability with advanced temperature control and pressure management.
  • Minimizes maintenance with corrosion-resistant construction and reliable component engineering.

General


Applications
Non-alcoholic drinks,Isotonic drinks,Beer,Nectars,Carbonated soft drinks,Tea,Fruit juices
End products
Orange soda,Green tea,Sports drink,Apple juice,Black tea,Lager beer,Peach nectar,Orange juice,Lemon-lime soda,Pale ale,Lemon iced tea,Non-alcoholic pale ale,Cola,Electrolyte water,Mango nectar,Non-alcoholic lager
Steps before
Deaeration,Nebulization,CO2 Pressurization
Steps after
Product Stabilization,Temperature Control,Filling,Conveyance
Input ingredients
product,water,air
Output ingredients
carbonated product,carbonated soft drinks,nectars,fruit juices,tea,isotonic drinks,beer
Market info
Co.Mac is recognized for its expertise in designing and manufacturing customized bottling and packaging solutions for the beverage industry, delivering innovative and high-quality machinery that caters to specific client needs in the global market.

Technical Specifications


Deaeration pressure
Light CO2 pressure
Pumping method
Centrifugal pump
CO2 saturation system
Injection-mixing system
Mixing accuracy
Maximum accuracy with flowrate meters and modulating valve
Static mixers
Included for fine dispersion
Stabilization method
Holding tube and buffer tank
Temperature control
Used for fixed CO2 pressure maintenance
Feed method
Conveyed by centrifugal pump
Pressure stability
Increasing pressures for stability
Design
Compact,easy to install

Operating Characteristics


Working mechanism
Deaeration and CO2 saturation
Integrated steps
Nebulization,CO2 pressure control,mixing
CIP/SIP
CIP Available
Automation level
Automated flowrate and dosing control
Batch vs. continuous operation
Continuous
Air incorporation control
Deaeration with CO2
Changeover time
Quick installation and setup
Cleaning method
CIP
Energy efficiency
Low CO2 consumption

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container Size and Shape
Various

Physical Characteristics


Tank shape and size
Cylindrical,deaeration tank
Feed method
Nebulization by diffusers
Discharge method
Conveyed by centrifugal pump
Footprint
Compact design

Custom Options


Compact Design
Yes