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Pharmaceutical cartridges inspection Equipment

Industrial inspection equipment is used for checking compliance with health, safety, and quality control standards. For that reason, inspection systems are most commonly utilized in the food and pharmaceutical industry but, they are also used in other industries too. Inspection solutions are often integrated into a production process or production line. Visual inspection systems perform checks to detect variation in size, shape, and color and ensure the presence of labels and closures. Check-weigh systems help ensure that product packages are not under or over-filled. Metal detection systems can help guard against the presence of foreign objects in product containers and X-ray inspection equipment is used to detect physical defects and to ensure high quality package seal integrity.

Inspection

Pharmaceutical cartridges are glass containers of cylindrical shape, suitable for liquid or solid pharmaceutical dosage forms. Generally, these are designed for a specific apparatus such as pre-filled syringes and autoinjectors. Drugs that can be placed in cartridges using a pharmaceutical cartridge filling equipment include insulin, dental anesthesia, and other emergency drugs for allergies.

Pharmaceutical cartridges

Manufacture of pre-filled syringes requires the highest quality inspection processes. Traditional automatic inspection systems are cumbersome and complex. The latest technology allows you to benefit from high accuracy inspection in systems that have been designed specifically with your needs in mind.
<h2>Flexible, high-quality fully automatic inspection of pre-filled syringes</h2>
The CMP SA12J has been designed specifically to bring high accuracy and high speed to visual inspection of a range of a range of diameters of pre-filled syringe.

Requiring only standard single phase power at 230V and 6 bar air line, the SA12J is easy to install and configure, and yet offers an impressive 200 pcs/min throughput for maximum efficiency, handling all diameters up to 14.45 mm.

In standard configuration the CMP SA12J inspects for contaminating particles, fibres, and glass; assesses correct filling level; checks for flange defects before the main turret; stopper control and cap inspection.

Optional elements can enable product colour assessment, flange defects after the main turret and leak detection, meaning you can tailor the SA12J to your exact requirements.

Flexible automatic inspection machine for syringes

If you are looking to improve the efficiency of your inspection system then you need to find the right balance between cost and features. Traditionally, automatic inspection machines were cumbersome and inflexible. Now, the latest technology allows you to benefit from high accuracy inspection systems in smaller, easier to install and use machines.
<h2>Flexible, high-quality fully automatic inspection for liquids and freeze-dried products</h2>
The CMP SA12 inspection machine has been designed specifically in response to customer requests for increased flexibility and ease of use in automatic inspection.

Able to handle liquid or freeze-dried product in vials, ampoules and cartridges with diameters from 8mm up to 32mm, the SA12 can accurately inspect up to 200 pcs/minute and runs on standard single-phase 230V power for ease of installation.

Able to handle volumes from as little as 1ml through to 30ml, in standard configuration it will inspect for contamination by particles, fibres and glass fragments as well as correct fill level. Optional features include cosmetic control of the vessels, leak testing, product colour checking, printing checks, glass defects and more.

Flexible automatic inspection machine for ampoules, vials, cartridges

Inspect small batch production of ampoules, vials, or cartridges using automated machinery designed for large-scale production was not cost-effective. The latest technological advances have now made automatic inspection viable for smaller lines, increasing productivity for lower cost.
<h2>Flexible, high-quality fully automatic inspection for small production</h2>
The CMP SA6 has been designed specifically to bring the benefits of fully automated inspection to small batch production, in an adaptable and reliable package.

Able to handle liquid or freeze-dried products in vials, ampoules, and cartridges with diameters from 8mm up to 32mm, the CMP SA6 can accurately inspect up to 100 pcs/minute and runs on a standard single-phase 230V power for ease of installation.

In standard configuration, it will inspect for contamination by particles, fibers, and glass fragments as well as correct fill levels. Optional features include cosmetic control of the vessels, product color, printing, and leak testing.

Small automatic inspector for ampoules, vials, or cartridges

If you need to increase the efficiency of your manual inspection process for liquids or freeze-dried products without compromising quality, the latest generation of semi-automatic machines can deliver the productivity increase you need at a lower cost.
<h2>Flexible semi-automatic inspection solution for a wide range of vessels</h2>
The CMP SV inspection machine allows your operators to inspect the widest range of products, handling containers - including pre-filled syringes- from just 1ml capacity up to 1000ml.

The machine can operate with ampoules, vials or cartridges from 8mm to 78mm in diameter, with a maximum height of 120mm, giving you great flexibility across product ranges.

Featuring high output LED lighting and a high quality magnifying viewer, the CMP SV allows operators to inspect product for contaminating particles, correct fill level, cosmetic issues including any printing, plunger inspection (for cartridges), glass defects and more.

The SV can handle up to 100 pcs/minute, and the containers are rotated to allow the inspector to assess each one before deciding on any rejections.

Semi-automatic inspection machine for ampoules, vials or cartridges

In pharmaceutical production, precise weight measurement is crucial to ensure the safety and efficacy of products. The challenge lies in controlling the weight of lightweight pharmaceuticals, including inserts and dispensers, to meet stringent regulatory standards.
<h2>Ensure accurate dosing and patient safety</h2>
The HR600 PHC checkweigher by Antares Vision operates as a high-performance weight control system for packaged pharmaceuticals. It is designed to deliver milligram-level accuracy, essential for maintaining both product quality and patient safety. Equipped with a high-speed and high-resolution load cell, this checkweigher integrates seamlessly into production lines, ensuring precise weight assessment and error detection. Its modular and compact framework allows for easy accessibility and stability, while the inclusion of features like a fail-safe design ensures that the product is retained within the system, even in cases of missed rejection. The HR600 PHC offers versatile format compatibility, enhanced by micrometric handwheels for fixed alignment regulation. Additionally, this checkweigher supports Industry 4.0 compliance through bidirectional communication and features a self-learning calibration system for optimal performance.

Pharmaceutical checkweigher for milligram-level accuracy

In pharmaceutical manufacturing, precise filling and secure closing of vials and cartridges are critical to ensure product integrity and sterility. Handling varied container sizes and materials while maintaining high throughput and cleanroom conditions can be a major challenge.
<h2>Fill and close with precision and speed</h2>
The Type 550 by Bausch Group is a high-speed continuous motion balcony design system engineered for filling and closing vials and cartridges. Utilizing servo drive technology, it offers maximum versatility and repeatability. It boasts an output capacity of up to 36,000 containers per hour and is capable of processing both standard and freeze-dried rubber stoppers. The balcony design ensures an optimized laminar flow for cleanroom operations and can integrate with isolators or rapid access barrier systems (RABS). Features include an adjustable main transport system for quick size changeovers, pre- and post-gassing options, integrated inspection systems to reject faulty containers, and precision force control for crimping. It is best suited for through-the-wall installations to maintain sterile environments.

Vial and cartridge filling and closing system

In pharmaceutical manufacturing settings, precise and efficient labeling of containers such as vials and syringes is crucial. Manual labeling can lead to inaccuracies and inconsistencies, impacting the overall quality and compliance of the product. Automated solutions help ensure accuracy and consistency.
<h2>Automates self-adhesive labeling for various containers</h2>
The Type 601/602 from Bausch Advanced Technology Group is a fully automatic system designed for printing and applying self-adhesive labels to containers like vials, bottles, syringes, ampoules, and cartridges. With a maximum output of 24,000 containers per hour, this continuous motion labeler can integrate seamlessly into production lines or operate as a standalone unit. Features include individual transport of containers through a star wheel mechanism for gentle handling, precision servo control for label dispensing, and adjustable label dispensers for different container sizes. Additional capabilities such as bar code scanning, various printing systems (e.g., hot-foil, thermal transfer, laser, or ink jet), and checking units enhance functionality. User-friendly touch screen controls and easily exchangeable size parts make it versatile and easy to operate.

Automatic labeling system for pharmaceutical containers

In the pharma and healthcare industry, ensuring the integrity of ampoules, vials, cartridges, and syringes is critical. Defects such as particles, cracks, and cosmetic imperfections can lead to product recalls and compromised patient safety.
<h2>Inspects particles and cosmetic defects in injectables.</h2>
The AV-E by GF is an advanced optical inspection system designed for automatic detection of particles and cosmetic defects in ampoules, vials, cartridges, and syringes. It is highly flexible, capable of inspecting products in various states such as liquid, freeze-dried, suspension, emulsion, and oil-based. This system includes three primary particle inspection stations and multiple cosmetic inspection stations, ensuring comprehensive defect detection. Additionally, it offers optional feature integrations such as rinsing, drying, and leak testing modules. The automatic re-inspection capability significantly reduces the risk of false rejections. This makes the AV-E ideal for pharmaceutical applications requiring stringent quality control and reliability.

Optical inspection for ampoules, vials, cartridges, and syringes

In pharmaceutical environments, achieving precise and efficient printing on blister-lidding foils is crucial. Traditional printing methods often struggle with maintaining high-quality prints while adhering to regulatory standards, leading to increased operational costs and slower production times.
<h2>Print high-quality graphics on blister-lidding foils</h2>
The Hapa 380 is a modular, digital drop-on-demand (DOD) printing system designed for the pharmaceutical industry. It supports various configurations and prints on multiple roll-fed substrates, including aluminum foil, paper, PVC, and Tyvek. Using UV curing inks, the system ensures solvent-free, high-speed printing at up to 35 meters per minute. Key features include the OptiMate HMI for user-friendly operation, the GMP-compliant Hapa Move control architecture, and Vision Secure for integrated product inspection. The compact design allows for easy integration, and the system also supports black or Pantone spot colors. The Hapa 380's automatic printhead cleaning and newly designed ozone-free UV dryer modules provide instant curing and reduce maintenance time, resulting in a fast return on investment. This solution is tailored for industries in the pharma and healthcare segments, ensuring efficient and compliant printing processes.

Digital packaging printer for blister-lidding foils

Managing packaging complexity in the pharmaceutical industry requires precise and reliable inline printing. Traditional methods often struggle with consistent color quality and process control, increasing the risk of errors and downtime.
<h2>Enhanced precision and reliability for packaging printing</h2>
The Web 4.0 5D by HAPA (Coesia Group) is a state-of-the-art digital printing system designed to handle complex pharmaceutical packaging requirements. This system can print up to five colors on roll-fed materials, ensuring vivid color reproduction and accurate details across a wide range of substrates, including aluminium lidding foil and Tyvek. It simplifies the workflow with an integrated pdf-based system for both printing and inspection, minimizing validation and reducing project risks. Equipped with OptiMate, an award-winning HMI, and Vision Secure, a fully integrated product inspection system, the Web 4.0 5D ensures maximum process control and operational efficiency. With high throughput, it features a high uptime ink supply system, Hiflow, reducing maintenance and environmental impact. Mechanical integration and digital interface options further enhance flexibility for various packaging configurations.

Inline digital printing system for pharmaceutical packaging

In pharmaceutical development and galenics, precise dosing of small quantities of powder is essential. Ensuring accuracy while minimizing waste can be a critical challenge, especially when dealing with small batch production or micro-dosing requirements.
<h2>Automates micro-dosing of powder in laboratories</h2>
The Drum Lab by Harro Hoefliger is a semi-automatic table-top unit designed for precise powder dosing starting from 0.5 mg. This lab-scale dosing system features a drum filler for high-precision dosing into various primary packaging containers such as capsules, vials, cartridges, syringes, or blisters. It incorporates an automatic puck transport system, ensuring consistent and reproducible dosing results. Integrated with a checkweighing system and a 10-inch touch panel for easy operation, the Drum Lab provides user-friendly control while adhering to pharmaceutical standards. Ideal for small batch production, it supports automatic product transport and single/multiple dosing, making it a versatile choice for various dosing applications.

Semi-automatic powder dosing system

Ensuring pharmaceutical products leave the factory with correct packaging and labeling is critical. Incorrectly placed labels or damaged seals can lead to recalls and affect consumer safety.
<h2>Perform precise 360° container inspections</h2>
The HEUFT FinalView FO6 performs a meticulous 360° inspection of unaligned pharmaceutical containers. Its high-performance camera system detects even the smallest label and design faults, ensuring every product meets quality standards. In addition, the system inspects closures, ensuring containers are properly sealed and correctly branded. The integrated real-time image processing system enables customized quality checks, reducing false rejection rates. Modular design allows for optional extensions like fill level detection and internal pressure measurement. With features like automatic servo-controlled brand changes and precise illumination, the HEUFT FinalView FO6 is tailored for food, beverage, and pharmaceutical industries, ensuring high detection reliability and minimal downtimes.

Final product inspection system for pharmaceutical containers

Handling a variety of bottle shapes, cartons, and bags in the pharmaceutical and cosmetic industries requires precision and flexibility. This is especially critical in environments where integration with Track & Trace systems is necessary to ensure accuracy and control.
<h2>Enhance packing precision and flexibility.</h2>
The CPV20 by IMA is a modular top-loading case packer designed to offer exceptional flexibility for loose or bundled products. Operating at medium-high speed, it processes up to 20 cases per minute, making it ideal for high productivity environments. The CPV20’s ergonomic design enhances accessibility and simplifies maintenance. Its horizontal case magazine allows easy loading, while the automatic size changeover ensures seamless transitions between batches. Modular in design, it can be tailored with specific infeed systems and supplementary modules, such as booklet feeders and inspection cameras, without interfering with product loading. Case closing options include both hot melt glue and adhesive tape. Additionally, it can be integrated with IMA’s palletizers, offering customizable solutions to meet different production needs.

Top-loading case packer for pharmaceutical and cosmetic products

During crime scene investigations in any movie, you've probably seen forensic scientists collecting evidence and biological samples in small containers. Here, these are the vials, used to store medicines, especially in liquid form, or laboratory samples. Often made of glass or plastic, vials can be labeled as single-dose vials or sterilized and reused more than once. They are also available with various closure systems depending on the material and storage requirements.

Vials

A pre-filled syringe or PFS is a single-dose disposable syringe that is supplied loaded with the substance to be injected. By using a pre-filled syringe filling machine, you can have excellent dosage accuracy due to the exact filling of medications. During administration, safety from potential contaminants is also ensured as they are directly injected after opening. To further minimize the risk of contamination, pre-filled syringes are often filled and sealed in a sterile environment using stainless steel equipment.

Pre-filled Syringes

Making.com is a new online platform that helps makers find production technology quicker by grouping it around the products they make.

Pharmaceutical packaging is a mix &amp; match of liquids/pastes/creams/solids &amp; vials/cartridges/syringes/tubes. And this is not even the entire range of options available today.

We asked how many machines pharma manufacturers need to fill the different formulas into the right container format.

Moritz Eggenberger answered that for us: just one system.

<a href="https://zellwag.com/" target="_blank" rel="noopener">Zellwag Pharmtech</a> developed a filling solution that handles multiple types of solutions and containers.

Besides filling, the innovative technology can be customized to meet varying handling requirements and capping techniques.

Nested containers with screw capping? Puck transport and stoppering? Buffer table combined with pilferproof capping? Check, check, and check.

Pharma packaging options are endless, but the filling &amp; capping system is one.

#Changemaker: One filling solution for all pharma containers

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