Inline digital printing system for pharmaceutical packaging
Enhance packaging precision and compliance with cutting-edge inline digital printing, ensuring high fidelity in colors and reducing validation risks for continuous pharmaceutical production.
Prints and Inspects Continuous Web Packaging Materials
The Web 4.0 5D from HAPA offers a cutting-edge solution for pharmaceutical and healthcare packaging needs, combining inline digital printing with meticulous inspection capabilities. This system excels in multi-color printing on diverse substrates like blister packs, strip packs, Tyvek pouches, and aluminum lidding foils. It operates on a continuous web, providing precise control through a pdf-based workflow, which minimizes artwork errors and integration challenges. With a max printing speed of 54 meters per minute and resolutions up to 600 dpi, it ensures high-quality outputs. Its GMP-compliant design features Hapa’s OptiMate HMI for simplified operations and Hiflow technology for reduced ink waste and environmental impact. Fully equipped for Industry 4.0, the Web 4.0 5D supports serialization and registered printing, with additional options like mechanical integration with packaging machines and corona pre-treatment for enhanced print adhesion. It adheres to stringent standards, accompanied by comprehensive validation documentation, ensuring smooth implementation in pharmaceutical environments.
Benefits
- Streamlines validation efforts and reduces project risk with integrated printing and inspection workflows.
- Enhances operational flexibility with roll-to-roll, top-mounted, or standalone configurations.
- Decreases installation time while maintaining high-speed production.
- Reduces environmental impact through efficient ink supply and minimized waste.
- Ensures compliance with pharmaceutical industry regulations, supporting GMP standards.
- Applications
- Continuous web packaging materials,Otc products,Healthcare packaging,Pharmaceutical packaging
- End products
- Tyvek sterilization pouches,Otc medication sachets,Pharma-grade trays,Strip packs for capsules,Aluminium lidding foils,Blister packs for tablets,Healthcare device covers
- Steps before
- Material Loading,Corona Pre-treatment,Pre-print Control
- Steps after
- Product Inspection,Packing,Serialization
- Input ingredients
- roll-fed materials,continuous web packaging materials,aluminium lidding foil,paperback aluminium foil,tyvek,aluminium laminates
- Output ingredients
- printed packaging,CMYK full color printed materials,registered printed products,serialized packaging
- Market info
- HAPA, part of the Coesia Group, is renowned for its expertise in developing and manufacturing high-quality inline printing solutions, specifically for the pharmaceutical packaging industry, offering flexibility and customization for complex printing needs.
- Resolution
- 600 dpi
- Max printing speed
- 54 m/min
- Max printing width
- 360 mm
- Max printing length
- 500 mm
- Max web width
- 370 mm
- Min advance length
- 30 mm
- Min web width
- 40 mm
- Machine depth
- 1880 mm
- Machine height
- 2035 mm
- Machine length
- 1300 mm
- Machine weight
- 1500 kg
- Max advance length
- 500 mm
- Automation level
- PLC / Digital Workflow
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Reduced by integrated system
- Cleaning method
- Manual / Reduced maintenance
- Energy efficiency
- Optimized through Hiflow system
- Substrates
- Aluminium lidding foil,Paperback Aluminium foil,Tyvek,Aluminium Laminates
- GMP Compliance
- Yes
- FDA Compliance
- Yes
- Industry 4.0 Ready
- Yes
- Machine depth
- 1880 mm
- Machine height
- 2035 mm
- Machine length
- 1300 mm
- Machine weight
- 1500 kg
- HMI type
- OptiMate
- Control architecture
- Hapa Move,GMP pharma-compliant machine control
- Product inspection system
- Vision Secure
- Workflow system
- HPPS (pdf-based workflow)
- Ink supply system
- Hiflow,active circulated ink supply system
- Configuration options
- Roll-to-roll (R),on a stand (S),top-mounted (T)
- Integration to packaging machine
- Mechanical integration and digital interface