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Milling machines are used to reduce the size of material by cutting, crushing, or grinding it. The choice of industrial milling equipment depends on the industry and the materials to work with. Besides, there is a significant difference between those aimed to remove layers from metal or other materials workpieces and those designed to reduce particle size for materials that come in bulk.

Milling

Colors present an enduring philosophical problem that generates lofty debates about subjectivism and consciousness. Meanwhile, ink manufacturing equipment turns colors into physical objects. Perhaps paradoxically, digitalization keeps fueling the use of printing ink. From custom clothing to secondary packaging to aircraft livery, inks are everywhere. Indeed, philosophical discussions are also primarily conducted in ink on paper.

If you are looking for high end-product fineness for suspensions with good flow properties with a steep particle size distribution, a horizontal agitated media mill can be a good solution. Often used for wet materials like chemicals, foodstuffs, metals, pigments, and paints.


<h2>Continuous wet milling of particles down to the submicron range</h2>
The Agitated Media Mill AHM from Hosokawa Alpine is a horizontal, cylindrical milling chamber that is universal in use for the continuous wet milling of particles down to the submicron range. This horizontal milling chamber was especially designed for suspensions with good flow properties where a steep particle size distribution and high end-product fineness are demanded.

Ball mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium. The mill is suitable for both continuous and batch operations, also available in sizes suitable for the laboratory, the testing center or for large-scale production.

Chemicals, minerals, PCC, ceramics, foodstuffs, metals, pigments, paints (mass production), laboratory, nanoparticles, abrasives, pharmaceutics. This mill is suitable for small amounts of product and for development trials, also in the nanotechnology sector. Extremely small grinding beads (&lt; 0.2 mm) can be employed with this mill, and investigations regarding the stabilization of suspensions in the submicron range can be executed.

Horizontal Agitated Media Mill

Tabletop model for the wet grinding of small to ultra-small product batches down to the nano fineness range. Suitable for a wide range of applications such as engineering ceramics, mineral substances, pigments, paints, fine-grade chemicals, pharmaceutical products, dental ceramics, food supplements, abrasives, submicron, and nano grinding.


<h2>For the wet grinding down to the nano fineness range</h2>
The Wet mill 90 AHM from Hosokawa Alpine is a laboratory device for the wet grinding of small to ultra-small product batches down to the nano fineness range. It is suitable for small amounts of product and for development trials - also in the nanotechnology sector. Extremely small grinding beads (&lt; 0.2 mm) can be employed with this mill, and investigations regarding the stabilization of suspensions in the submicron range can be executed.

In contrast to the other AHM mill types, the laboratory version has a variable-speed direct drive; it is easy to fill in, empty, and clean up due to its pivoted support.

Laboratory horizontal agitated ball mill

When you need to produce ultra-fine powders, the milling and drying process employed is what ensures the consistency of your product. To process minerals and chemicals, you need a machine which is powerful, flexible, simple to maintain.


<h2>Versatile and highly efficient milling and drying</h2>
Atritor’s cell mill has been constructed to produce ultra-fine powders. It is able to grind, flash dry, classify and surface coat powders at the same time. Its capacity ranges from 50 kilograms per hour to 15 tonnes per hour, with evaporation rates up to 3,000 kilograms per hour.

The feed can be dosed directly into the machine via a screw feeder or via the inlet air duct. It is then ground in a vertically mounted, multi-stage rotating rotor. Each of the rotor sections is constructed with up to 200 quick-change blades. There is also the possibility for a classifier which is mounted at the discharge section to ensure that oversized feed particles are either discarded or recirculated.

The mill acts as an efficient dryer when the process air is heated using a hot air generator or even waste heat from another process. It can reach an inlet temperature of up to 450ºC. Heat energy from the process can be recovered from the heated air stream and utilized to preheat the intake air. After flash drying, the product is kept cool due to evaporative cooling via the constant exposure of new surface areas of the product created during attrition.

In the case of minerals that require surface treatment, the cell mill provides a range of coatings and surface modifiers that can be added on the side of the machine during the milling process. It has a wide range of applications, from minerals like GCC, clay and limestone to chemicals, dyes, pigments and a wide range of food ingredients and by-products.

Milling and drying machine for fine powders

Recovered Carbon Black (rCB) can be recycled back to the tire production chain and serves as a usable material in the manufacturing of rubber products such as conveyor belts. The main challenge in recycling tires for recovered carbon black of versatile use is refining the pyrolyzed tire materials from various feedstocks to achieve consistent fineness. Typically, an efficient grinding, milling, and classifying system are required to ensure the desired fineness of rCB and increase its value.


<h2>Classifier mill for superfine grinding and classifying process</h2>
The Impact Classifier Mill ICX by NEUMAN &amp; ESSER is suited for dry grinding by combining extra-fine grinding with high-precision classification in a single assembly. During grinding, rapidly moving grinding tools convey feed materials into the liner at variable speeds and crush them. The integrated classifier separates coarse particles carried via airflow. Coarse materials rejected from the classifier re-enters the grinding zone for further reduction. The ICX can achieve particle size top cut from 5 µm to 50 µm. It also enables high throughput rates with high energy efficiency and the capability to process mill capacities ranging from 10 kg/hr to 20,000 kg/hr.

The direct drive uses a VFD-controlled motor; this avoids using a gearbox and oil supply in the rotor. As a result, the ICX can provide easy operation, low maintenance, and low energy consumption by using this design.

When grinding potentially explosive dust such as carbon black, a pressure shock-resistant classifier mill is pressure-resistant up to 11 bar. The NEA ICX is also compatible, and other ATEX-compliant systems can be attached to it.

Classifier mill for recovered carbon black

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Ink milling

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Horizontal Agitated Media Mill

Laboratory horizontal agitated ball mill

Milling and drying machine for fine powders

Classifier mill for recovered carbon black

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