Industrial dissolver for high-viscosity materials

Efficiently disperse and mix high-viscosity materials with precision, ensuring complete homogenization and reduced processing times, crucial for consistent product quality in demanding applications.

Mixes and Disperses High-Viscosity Materials

The DISPERMAT® SC Series from VMA-GETZMANN is engineered to efficiently mix and disperse high-viscosity materials across a wide range of industries. These dissolvers use high shear mixing combined with optional vacuum capabilities to ensure homogenous dispersion without air entrapment, ideal for automotive paints, printing inks, and battery slurries. With processing capacities ranging from 30 to 2000 liters, they are well-suited for both laboratory and production settings. The series offers ATEX-approved models for explosive environments, integrates seamlessly with existing production lines through PLC control, and is energy-efficient, reducing operational costs via optimized motor control. Stainless steel construction ensures durability and chemical compatibility, while easy maintenance is facilitated by the modular design and optional Clean-In-Place (CIP) features. Customization is available to meet specific process requirements, supported by comprehensive engineering assistance.

Benefits

  • Ensures homogenous mixing of high-viscosity materials, enhancing product quality and consistency.
  • Decreases operational costs through energy-efficient motor control.
  • Increases production safety with ATEX-certified models for explosive environments.
  • Minimizes maintenance with easily accessible modular components and optional CIP system.
  • Supports diverse applications, from automotive paints to battery slurries, boosting production versatility.

General


Applications
Peat,Seed treatment,Natural paints,Textile inkjet inks,Effect paints,Silicones,Cosmetics,Agrochemistry,Aerospace coatings,Ship paints,Digital packaging printing,Automotive paints,Nanotubes,Plant protection products,Cathodic dip coating,Spice pastes,Road marking paints,Printing inks,Emulsion paints,Latex paints,Liquid crystal displays,Ceramic pigments,Conductive coatings,Anode and cathode materials,Architectural coatings,Food supplements,Separator films,Artist colors,Wood coatings and wood stains,Screen printing inks,Wood putties,Technical ceramics,Special paints for wind turbines,Automotive refinish paints,Fertilizers,Digital industrial printing inks,Polishing agents,Food additives,Coil coating,Conductive additives and battery compounds,Anti-friction coatings,Adhesives,Body care,Ceramic inkjet,Carbon black,Teflon coatings
End products
Non-stick cookware,Lithium-ion battery components,Aluminum coil sheets,Silicone sealant,Marine hull paint,Posters,Ceramic coffee mug glazes,Vehicle body electrophoretic coating,Protein powder,Moisturizing lotion,Wood repair filler,Indoor wall paint,Recycled carbon filler,Conductive slurries,Flavor enhancers,Car paint,Maize seeds,Glyphosate,Touch-up paint kits,Conductive graphite coatings,Organic interior wall paint,Carbon nanotube composites,Porcelain technical components,Rubber-based paint,Watercolor paint,Acrylic emulsion paint,Varnish for wood furniture,Ammonium nitrate,Chameleon car paint,Aircraft exterior paint,Ceramic tiles printing ink,Sphagnum peat moss,Flexible packaging inks,Inkjet printer cartridges,Led screen filters,Lithium battery separator films,Lubricant-free bearings,Salsa seasoning paste,Digital textile print fabric,Anti-erosion coatings for wind turbines,Highway lane marker paints,Wax polish,Epoxy adhesives,Photographic paper
Steps before
Purification,Grinding,Emulsification,Mixing
Steps after
Coating,Packing,Storage,Final Quality Check
Input ingredients
high-viscosity products,anode and cathode materials,conductive additives,separator films,architectural coatings,emulsion paints,filler primers,wood stains,latex paints,natural pigments,food supplements,nano applications,active ingredients,excipients,polishing agents
Output ingredients
dispersed solutions,homogeneous mixtures,coatings,inks,slurries,printed surfaces,pigment dispersion,nanoparticles,color strength,adhesives,ceramic pigments,conductive coatings
Market info
VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.

Technical Specifications


Power
0.3 - 55 kW
Product Capacity
0.05 - 2000 litres
Control
CN / C / SC / PLC
Explosion Protection
ATEX
Batch Size
50 - 1600 litres
Speed
n/a
Automation
PLC-controlled / Manual
Modularity
Modular quick-change systems
Product Type
Dissolvers / Basket Mills / Bead Mills

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Air incorporation control
Yes
Cleaning method
CIP / Manual
CIP/SIP
CIP 121°C / SIP 135°C
Energy efficiency
0.5–2 kWh/kg moisture
Changeover time
Fast
ATEX Zone compatibility
ZONE 0/1/2

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Mixing and dispersing
Suitable for dispersing and homogenizing


Explosion protection
Zone 0/1/2
Made in Germany
Quality,precision,amp
Durable technology

Physical Characteristics


Control panel type
CN / C / SC / PLC

Custom Options


Control panel type
CN / C / SC / PLC
Control panel type
Manual / Auto / PLC
Integration possibilities
Modular systems
HMI type
Touchscreen display
Customization Option
ATEX certification
Customization Option
Explosion-proof design
Scraper system
Optional / Modular