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food-processors

Food-processors

Whether it is marmalade or pizza, sauce or hummus, chocolate or fruit puree, most food products undergo a cooking step during their production process. Cooking is nothing more than applying heat to food, but there are different methods to do it. For instance, baking, frying, and roasting involve cooking food without using water, unlike boiling or steaming. Industrial cookers such as vacuum and pressure cookers, industrial fryers, industrial ovens, and industrial roasters focus on specialized applications that meet the different needs of the food industry by helping producers achieve a homogeneous cooking process.

Cooking

Sauces bring personality to a dish. From a spicy, dense Zhoug to a tangy, runny Suero, sauces add an extra dimension of flavor, texture, and mouthfeel. But developing recipes into industrial products with long shelf lives and consistent tastes is a complex process. Specialized sauce making equipment prepares and combines the ingredients into delicious, high-quality foods. The result is a sauce ready to elevate meals.

Sauce

Bakery production includes foods usually made from flour such as bread, biscuits, and cakes. Depending on the baked good you want to make, flour can be mixed with water or other ingredients producing a paste called dough or batter. The dough is then baked in the oven using dry heat. During baking, heat is transferred from the air to the dough, first on the surface and then in the center. Moisture and liquids escape through evaporation.

Bakery

There is a pasta type for every mood. Curly, straight, ridged, or smooth, pasta has quickly grown into a staple food. The simple combination of milled wheat and water is transformed by pasta making equipment into a rainbow of shapes, colors, and sizes. But producing pasta with the right firmness, elasticity, and color profile is as intricate a process as preparing an authentic lasagna.

Pasta

Batch

High temperatures, oxidation and evaporation from long sessions of conventional cooking can impact negatively on food flavour, colour and volume.


<h2>Boil, braise, mix and cut whilst vacuum cooking</h2>
The Firex High-P vacuum cooker is a new system of cooking at low temperature that combines new mixer technology, patented for cutting and homogenisation, with sous vide cooking methods. Dynamic vacuum operation preserves liquid, giving greater yield of finished product in a fraction of the time, avoiding oxidation and leaving food taste intact. Designed for processing raw materials into dressings, sauces and jams, the High-P can be used for multiple food processes, making it indispensable in any professional kitchen.

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Industrial sous vide cooker

<span style="font-weight: 400">The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.</span>

Heating

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

liquid

solid

Raw materials need to be processed into finished, cooked products most quickly and efficiently with minimal movement around the kitchen.
<h2>Cook and chill in one programmable boiling pan</h2>
Flexible and simple, with double walls and a built-in mixer, the Baskett line from Firex consists of highly professional tilting kettles designed for large catering services and food production. Double jacket cooling technology allows the circulation of network water and frozen water to cook and chill even delicate foods. With 99 cooking programs available, the pan is easily set up and then monitored via the control panel throughout the cooking process. Once completed, emptying is easy using the tilting mechanism.

Industrial tilting pan with cooling system

Industrial cooling equipment varies according to the consistency and temperature conversion demands the material you are handling, but the process typically involves heat exchange treatment as your products are conveyed through a cooling chamber equipped with extraction fans or circulating water. Temperature control is a crucial aspect of your commercial production and cooling systems are applied to a range of industries.

Cooling

For the small and medium food industry, economical use of time, space and human resources is critical whilst still maintaining product quality. This industrial sauce pan may be just the solution for you.


<h2>Cook and mix automatically in programmable bratt pan</h2>
Cucimix by Firex is a truly versatile, compact all-in-one multi-functional industrial sauce maker. Without requiring constant attention from kitchen staff, the electric tilting bratt pan has direct heating and a built-in mixer with full monitoring and electronic control throughout the process. With a 70 liter capacity pan, yet only occupying less than 2 cubic meters of kitchen space, the Cucimix is available in electric and gas versions.

Industrial sauce pan

An emulsifier is used to mix two immiscible liquids. Heating or cooling requirements during emulsification, overpressure or vacuum requirements, the need for wall scrapers, design of the mixing head, the viscosity of the liquids, and the desired droplet size are all important considerations when selecting an emulsifying system. Emulsifiers are typically used in the food industry for the production of batters, creams, and sauces, in the pharmaceutical and cosmetics industry for the production of creams and lotions, and in the chemical industry for the production of paint and other emulsions.

Emulsifying

Optimizing production processes and human resources to reduce energy consumption and save time and money is a priority, especially in the most advanced centralized kitchens.


<h2>Reduce energy bills using multifunctional pressure cooker</h2>
The Firex Cucimax combines autoclave cooking benefits with those of a pre-programmable automatic mixing function, allowing you to cook food and mix at the same time. Fully configurable, this high pressure electric cooker allows different types of preset cooking ie. steaming, boiling, pressure cooking, braising and browning, to produce everything from sauces to jams, meat dishes to steamed vegetables, and much more. With a 30-40% shorter cooking time and up to 70% reduced water consumption, there is less shrinkage in weight resulting in better quality food production and the added bonus of a 40-60% saving in overall energy consumption.

Industrial pressure cooker

<span style="font-weight: 400;">In food industry production, the development and production of ready-meal recipes is enhanced by the use of a combination food processor with rapid cooking and advanced automated preparation processes. High quality machines produce excellent results that are repeatable thanks to in-built recipe memory functions.</span>


<h2>Complete solution for ready meals with advanced features and ease of use</h2>
<span style="font-weight: 400;">The Roboqbo Qbo series is the perfect choice for developing and producing ready meals. It’s available in a range of sizes to suit your exact requirements, from large production scale, through to small-scale use for R&amp;D or for farms and other niche producers.</span>

<span style="font-weight: 400;">The Qbo series is extremely simple to use with a 10.1” touchscreen control panel featuring proprietary Roboqbo software that allows processes to be fully automated and recipes to be stored and recalled. It’s available in capacities from 8 to 500 litres to provide the perfect fit for your requirements.</span>

<span style="font-weight: 400;">The Qbo’s advanced automated processing features mean that ready meals of different consistencies can be prepared, mixed and cooked with ease.</span>

<span style="font-weight: 400;">The units feature a built-in steam generator with energy saving technology and condensate recovery. This Advanced Power Steam (APS) unit is completely sealed and requires no maintenance. Perfect, even, and extremely rapid cooking is possible thanks to this APS heating system, where the taste and nutritional properties of your ready-meal ingredients are preserved. The jacketed bowl can be heated up to 120°C as well as cooled using the built-in water system, speeding up the process of getting your ready-meals prepared for packaging or further processing.</span>

<span style="font-weight: 400;">The entire system as well as the bowl can be sealed for both vacuum and pressure cooking processes, offering even more scope for ready-meals containing larger chunks of ingredients that need even cooking.</span>

<span style="font-weight: 400;">Cleanup and maintenance is simplified with automatic Clean in Place (CIP) features including an automatic wash programme and separate steam nozzle for external cleaning.</span>

Multi-functional food processor for cooking ready meals in different consistencies

<span style="font-weight: 400;">When producing high quality prepared food, concentrating products for sauces, flavourings, purees and concentrates is a vital step in many recipes. Traditionally this can take a large amount of time, slowing production speed and reducing efficiency. An industrial food processor which can speed up the concentration process whilst maintaining quality and taste can give a competitive advantage.</span>


<h2>Advanced solution for quickly producing quality concentrates</h2>
<span style="font-weight: 400;">The Roboqbo Qbo series is the perfect choice for speeding up your production of concentrated products such as tomato puree, reduces sauces, flavourings, and many more.</span>

<span style="font-weight: 400;">Available in many different capacities to suit your exact needs, the Qbo series is easy to use with a 10.1” touchscreen control panel and unique Roboqbo software. This means all cooking processes can be fully automated and recipes can easily be stored and recalled. It features capacities from 8 to 550 litres, to suit your scale of operations.</span>

<span style="font-weight: 400;">The bowl and entire system can be sealed for both vacuum and pressure cooking processes and this makes concentration processes extremely rapid, without impairing flavour, texture or quality. The unit uses its built-in steam generator with energy saving technology and condensate recovery to achieve this. Perfect, even, and extremely rapid cooking is possible thanks to this heating system, where nutritional properties are preserved. The Advanced Power Steam (APS) unit is fully sealed and maintenance-free. </span>

<span style="font-weight: 400;">The jacketed bowl can be heated up to 120°C as well as cooled using the built-in water system, allowing total control of temperature including rapid changes. Cleanup and maintenance is simplified with automatic Clean in Place (CIP) features including an automatic wash programme and separate steam nozzle for external cleaning.</span>

Vacuum cooker for concentrating sauces and purees

<span style="font-weight: 400;">For the development and production of high sugar pastes in the food industry, the use of a combination food processor speeds up production times. Products with greater fructose quantities require extremely accurate temperature control to preserve quality, flavour and taste. Automatic processes using recipe recall and rapid heating and cooling improve the efficiency and quality of production.</span>


<h2>Complete solution for sweet pastes with advanced features and ease of use</h2>
<span style="font-weight: 400;">The Roboqbo Qbo series is the perfect choice for developing and producing fruit, chocolate and hazelnut pastes in all quantities, from small batch and R&amp;D through to full scale large production, with capacities from 8 to 550 litres.</span>

<span style="font-weight: 400;">The Qbo series is very simple to use, featuring a 10.1” touchscreen control panel powered by bespoke Roboqbo software that allows full automation and advanced recipe storage and recall functions. </span>

<span style="font-weight: 400;">The unit features a built-in steam generator with energy saving technology and condensate recovery. This Advanced Power Steam (APS) unit is completely sealed and requires no maintenance. Highly accurate temperature control is available, including rapid heating up to 120°C, as well as controlled cooling using the built-in water system to assist with setting and geling. Optional chilling systems are also available. The entire system can be sealed to allow both vacuum and pressure cooking processes, perfect for the most delicate fruit pastes and other high-fructose ingredients.</span>

<span style="font-weight: 400;">Cleanup and maintenance is simplified with automatic Clean in Place (CIP) features including an automatic wash programme and separate steam nozzle for external cleaning.</span>

Multi-functional food processor for a high sugar percentage pastes production

<span style="font-weight: 400;">In a bakery environment fruit jams are often used for the decoration or filling of a wide range of pastries and other baked goods. Making fruit jams in-house to your own recipe and consistency is an excellent way to reduce costs and improve quality. A combination food processor allows for the fully automated production of high quality jams with consistent results time after time.</span>


<h2>Complete solution for fruit jams with advanced features and ease of use</h2>
<span style="font-weight: 400;">The Roboqbo Qbo series is the perfect choice for developing and producing fruit jams for use with pastries and other baked goods.</span>

<span style="font-weight: 400;">Suitable for all sizes of bakery, from small independent to large-scale production, the Qbo series is available in a range of capacities from 8 to 550 litres, to perfectly suit your scale of operations.</span>

<span style="font-weight: 400;">The Qbo series is extremely simple to use thanks to its ten inch touchscreen that runs Roboqbo’s own custom software. This allows all jam-making processes to be completely automated, and allows large numbers of recipes to be stored and recalled.</span>

<span style="font-weight: 400;">Perfect for delicate fruit jams, the entire system can be sealed to allow both vacuum and pressure cooking processes. The jacketed bowl can be heated up to 120°C, as well as cooled using the built-in water system, allowing perfect temperature control with rapid heating and cooling. Optional chiller unit is also available for speciality products.</span>

<span style="font-weight: 400;">Perfect, even, and extremely rapid cooking is possible thanks to the Qbo’s APS heating system. This Advanced Power Steam (APS) unit features a built-in steam generator with energy saving technology and condensate recovery and is completely sealed and maintenance-free, increasing the machine lifespan and reducing downtime. Full control over the entire jam-making process means nutritional properties and taste are preserved and enhanced.</span>

<span style="font-weight: 400;">Cleanup and maintenance is easy thanks to automatic Clean in Place (CIP) features including an automatic wash programme and separate steam nozzle for external cleaning, perfect when cleaning after producing sugar-rich products.</span>

Food processor for making fruit jams for pastries

<span style="font-weight: 400;">For the development and production of high quality gastronomy sauces and pastes for use in catering or food production, the usage of an automatic combination food processor speeds up processing times and increases quality. These combination machines cook, cool, concentrate, knead, refine, cut, mix, homogenise and pulverises all types of food products extremely quickly whilst preserving quality and providing exceptional results - perfect for developing high-quality sauces and pastes.</span>


<h2>Complete solution for high quality sauces with advanced features and ease of use</h2>
<span style="font-weight: 400;">The Roboqbo Qb series is the perfect choice for developing and producing restaurant-quality sauces and pastes, and is available in a range of capacities suited to everything from R&amp;D and micro-scale production through to high-volume mass production, from 8 litres to 550 litres</span>

<span style="font-weight: 400;">The Qb series has been developed with ease of use as a priority, and features a 10.1” touchscreen control unit driven by proprietary software that allows complete automation of sauce and paste making, as well as storage and recall of recipes.</span>

<span style="font-weight: 400;">Perfect, even, and extremely rapid cooking helps to maintain the highest quality of sauces and pastes, and the Qbo delivers this thanks to its APS heating system. This Advanced Power Steam  unit features a built-in steam generator with energy saving technology and condensate recovery. The unit is completely sealed and requires no maintenance and allows for perfect temperature control. The entire processor system can be sealed to allow both vacuum and pressure cooking processes, meaning advanced techniques can be used to ensure nutritional properties and taste are preserved in your gastronomy sauces.</span>

<span style="font-weight: 400;">The jacketed bowl can be heated up to 120°C, as well as cooled using the built-in water system, with an optional chiller unit providing more rapid cooling where required.. </span>

<span style="font-weight: 400;">Cleanup and maintenance is simplified with automatic Clean in Place (CIP) features including an automatic wash programme and separate steam nozzle for external cleaning.</span>

Easy to use food processor for gastronomy sauces and pastes

Continuous

<span style="font-weight: 400;">The production of high quality flaked breakfast cereal requires accurate and consistent flake production. As required volumes increase, quality can suffer. A dedicated high capacity flaking roll machine can deliver the highest quality and consistency of flake while achieving production volumes suited to modern high volume lines.</span>


<h2>High capacity flake roller with consistent flaking quality for cereal production</h2>
<span style="font-weight: 400;">The Baker Perkins FlakeMaster flaking roller has been designed specifically to deliver high quality, consistent flakes in corn, bran or multigrains at volumes of up to 1,500kg per hour.</span>

<span style="font-weight: 400;">High quality is maintained thanks to the automatically-controlled water-cooled rolling surfaces, ensuring a constant temperature. Precise gap control and feed regulation across the full width of the flaking roller provides superior thickness control and consistency.</span>

<span style="font-weight: 400;">FlakeMaster features long-life rolling surfaces of welded tool steel for extreme abrasion resistance. In typical operation they will run for 10,000 hours before needing a regrind, significantly reducing downtime. In the case of damage by stones or other foreign object, the rollers are designed to be able to be repaired or replaced, protecting your investment.</span>

<span style="font-weight: 400;">Outboard roller drives via motor and timing belt are used as they require no routine maintenance. Inspection or repairs are easily and quickly carried out due to ease of access.</span>

<span style="font-weight: 400;">Fully automated PLC control features recipe memories, comprehensive warning and alarm indications, maintenance prompts and data capture.</span>

Consistent processor of corn, bran and multigrain

The process of forming allows you to shape your products homogeneously. Forming machines are fed the manufactured material in bulk and cut it down to specification, so the process takes place between formulation of the mass and the packaging of the final item.

A special class of this equipment – Form, Fill, and Seal Machines (FFS) – creates bags and pouches from flat material such as plastic sheets, fills them with your designated product, and seals them.

Forming

<span style="font-weight: 400;">Coating cereal products adds variety, interest and value to breakfast products. The addition of syrups, frostings, glazings and coatings needs to be accurate and consistent to maintain top product quality. An easily expandable, specialised and fully automated syrup and coatings cooking, mixing and coating system increases quality and consistency whilst reducing costs.</span>


<h2>Modular systems for high quality automatic coating of cereal products</h2>
<span style="font-weight: 400;">The Baker Perkins range of syrup preparation and coating systems offer highly consistent and accurate coating solutions for a range of cereal-based product.</span>

<span style="font-weight: 400;">Options available are extensive, from glazed and glossy coatings through to frostings and chocolate coatings. To address the need for healthier products, all coatings can be made as sugar-free alternatives.</span>

<span style="font-weight: 400;">Advanced process control systems mean that preset parameters for sugar dissolving and evaporation are </span><span style="font-weight: 400;">accurately maintained. Fine control of final solids ensures that the coatings adhere evenly, are not sticky and provide the required appearance and texture every time.</span>

<span style="font-weight: 400;">Baker Perkins coating systems use double coating drum systems. This means one drum can always be operational whilst the other is being cleaned. This reduces your line downtime to an absolute minimum.</span>

<span style="font-weight: 400;">All components are designed specifically for the required coating task, but are completely modular. This allows for simple and cost-effective expansion. Systems are available from batch dissolvers to continuous, skid-mounted systems. This flexible set-up means each system can be specified to meet individual product requirements.</span>

Fully-automated syrup cooker, mixer and coater for cereals

Enrobing your food products means coating them with additional ingredients such as chocolate, syrup, or sugar. By automating this process you produced homogeneous results and reduce wastage. Items are fed to the enrobing machine to be fully or partially covered. Following this, a blower and an agitator combine to shake any excess coating off the individual products.

Enrobing

<span style="font-weight: 400;">The production of accurately proportioned and homogenous slurries is a vital first step before cooking in many confectionary processes. Traditional volumetric measurement devices are prone to errors due to temperature, humidity and density variations, leading to inconsistencies and reduced product quality. A purpose-built weight-based mixer provides consistent highly accurate results, improving product quality and reducing costs through wastage.</span>


<h2>High accuracy ingredients weigher and homogenizer</h2>
<span style="font-weight: 400;">The Baker Perkins Autofeed unit is a compact, fully automatic unit that can weigh and dose up to 8 different dry and liquid ingredients. It then thoroughly mixes them into a uniform homogenous slurry that is ready for feeding into any of the specialist cookers in the Baker Perkins range.</span>

<span style="font-weight: 400;">The Autofeed takes ingredients fed sequentially from bulk handling systems into a combined weighing and mixing tank. The use of a single weighing hopper ensures correct proportions are maintained, irrespective of calibration.</span>

<span style="font-weight: 400;">All ingredients are mixed during the programmed fill cycle, and the order in which they are added can be easily changed as part of the recipe programming to ensure the highest levels of slurry consistency.</span>

<span style="font-weight: 400;">The highly sensitive weight measurement system produces a class-leading accuracy of 0.1% in each 180kg (200 litre) full batch. An easy to use touchscreen HMI shows full process visualisation, storage for up to 20 recipes, alarm handling and data logging, plus per-batch reporting of ingredients usage. Level control of the reservoir tank, and the weighing and mixing sequences is fully automatic, with no manual intervention required.</span>

<span style="font-weight: 400;">The Autofeed can also provide effective cost control. Thanks to its comprehensive reporting output for each batch its possible to produce highly accurate ingredients usage statistics on a regular basis.</span>

<span style="font-weight: 400;">Finally, an impressive range of options is available to tailor the Autofeed to your exact requirements, including efficient clean in place system, heavy duty upgrades for high viscosity slurries, twin tanks to avoid contamination across recipes, sugar-free syrup unit, and more.</span>

Automatic weigher and mixer of confectionery ingredients

Industrial measurement equipment is used as a crucial step before products leave the production line. These measuring instruments check for correct dosage and standards. Equipment for measurement and control employs a wide range of technologies to detect inconsistencies in volumes, sizes, weights, and fill levels as well as to inspect goods for quality against a set of criteria. Specialized measuring tools allow you to minimize the probability for error to its lowest possible, ensuring that both products and packaging meet your benchmarks.

Measurement &amp; Control

Weighing

<span style="font-weight: 400;">Production of toffee and caramel products requires accurate and consistent cooking, and equipment choice needs to be carefully aligned to product type and quality. Traditional systems can be inflexible when it comes to meeting your exact requirements. A modular toffee and caramel system that can be specified to your exact requirements will improve product quality and increase efficiency across a range of confectionery lines.</span>


<h2>Modular toffee and caramel cooking plant with many process options and outputs</h2>
<span style="font-weight: 400;">The Baker Perkins Carablend modular toffee and caramel cooking plants enables you to specify exactly the right system to meet your product requirements. For example, Carablend can be tailored to produce a premium traditional toffee product at low volumes, or to provide excellent quality for budget products at high volumes. A wide range of toffee ingredients can be catered for, including those with high proportions of milk and fats.</span>

<span style="font-weight: 400;">At its heart, The Carablend system is built around a horizontally-mounted scraped surface heat exchanger. The scraper has a variable speed drive to cater to a range of throughputs, and has been designed with a unique forward and backward movement which provides exceptionally thorough mixing, ensuring high quality.</span>

<span style="font-weight: 400;">Outside the cooking unit, there is a choice of process units depending on your exact needs. The TCB Carablend process is used for cooking and caramelising toffees and caramel syrups at low to medium volumes. Cooking and caramelising occur simultaneously, and the end-product provides the “home-made” appeal of traditional toffees. On the other hand, the EC Carablend process provides a totally independent control over cooking and caramelising stages - this is needed when high throughput is needed with excellent quality and flexibility.</span>

<span style="font-weight: 400;">The modular concept of Carablend means that every system includes a Baker Perkins Autofeed fully-automatic weigh and mix system to produce a quality slurry. Reservoir tanks provide continuous feed to the whole system, and a pre-heater continuously dissolves or pre-heats syrups before cooking and caramelising, using either the TCB or EC processes chosen.</span>

Cooker for toffee and caramel products

Sauce cookers and mixing machines have traditionally been designed to suit one process. This can mean they are an inefficient choice for multi-recipe production. By installing a modern, fully flexible stainless steel machine that can handle a wide range of processes, you can produce a range of high-quality products more efficiently. All while still maintaining the maximum quality of sauce or food that you wish to make.


<h2>Fully-flexible cooking and sauce mixer machine for a wide range of food products</h2>
The MultiMix from Enoop is a highly advanced full automatic mixer and cooker unit that has been designed from the outset to be incredibly versatile.

Able to mix, chop, cut, cook, cool, concentrate, emulsify, and perform vacuum deaeration and homogenisation, the MultiMix can handle the widest range of product recipes. From chili sauce to any other type of mixing you can think of.

The MultiMix cooking mixer machine is fitted with a vacuum system, as well as cooling and heating up to 125 Celsius. Thus, allowing a full range of sauce cooking operations to be formed by the same machine.

For rapid changeover, full clean-in-place system ensures quick and thorough cleaning. The 90-degree tilting bowl and pneumatic dispensing valve make emptying after sauce mixing, quick and easy.

Full Siemens PLC with touchscreen control allows simple operation. The recipe management system allows step-by-step parameter programming and recipe store and recall. Additionally, HACCP compliant data recording is available for this cooking mixer machine.

Universal Mixer and Cooker for Sauces

When producing fruit-based products such as marmalades or ice cream toppings, the process of cooking fruits needs special attention, as it can directly affect the organoleptic features of the final product. If the fruits are cooked for a long time at a high temperature, they may lose its flavor and discolor. Cooking under vacuum and below 80 °C helps preserve the flavor, color, but also vitamin content of the fruits in the most natural way possible.


<h2>Vacuum cooking fruits at low temperatures while keeping their natural taste</h2>
The Concentration Boule, from Ghizzoni, is a vacuum cooking system designed specifically for the preparation of fruit or vegetable-based products. It has a vertical cylindrical boule equipped with a scraper that prevents products from sticking to the vessel sides or burning. The vacuum cooker also features a double bottom wall for the indirect steam heating of fruits and vegetables. The vacuum technique reduces water content in the product through evaporation at low temperatures. This makes it possible to cook jams and concentrates evenly while preserving the natural taste of the product and requires less time compared to traditional cooking methods. The system has a safety feature that stops the stirring automatically when the lid is opened while cooking. This unit operates as a batch system with a capacity range from 20 kg to 7000 kg.

Vacuum and pressure cooker for fruits and vegetables

Fruit puree is often an ingredient of various fruit-flavored yogurts, which sometimes, come with bigger fruit pieces. To ensure these pieces are not destroyed in the fruit puree production process, the concentration stage needs to be handled very gently. In addition, in order not to heavily alter the physical and organoleptic properties of the fruit, a shorter cooking process time is needed.


<h2>Evenly heated fruit products for jams using a horizontal rotating coil</h2>
The Rotating Coil Concentrator from Ghizzoni is a fruit concentrating unit that features a patented rotating coil that distributes heat evenly enabling a shorter cooking time. The coil is heated by a continuous flow of steam and slowly rotates at around 10 cycles per minute; this makes sure that the product is mixed slowly and gently. Rotating Coil Concentrator design helps preserve the texture and natural taste of the fruits in preparation for <a href="https://making.com/yoghurt/">fruit-based yogurt</a>, puree, jam or marmalade production.

Concentrator for fruit puree preparation

When making jams and marmalades, gelling agents, such as pectin, are used to thicken the fruit juices. Pectin occurs in fruits naturally, but there are some fruit types that are not rich in its content. In this case, pectin is added during the mixing process. Dispersing and hydrating pectin could be difficult because when mixed with water, the powder tends to form agglomerates that don't break down easily. This can lead to poor quality results and reduced yield, so it is crucial to choose a proper mixing technology.


<h2>Mixing emulsifiers, thickeners, and other food stabilizers</h2>
The Thickeners Preparer from Ghizzoni is a mixing unit used for preparing emulsifiers and thickeners, such as pectin or starch. This process provides a more controlled environment for the gelling agent solution, resulting in more consistent quality and better yield of the final product. This unit is usually integrated with the vacuum cooker, and its capacity is proportionally adjusted to it (usually emulsifier’s capacity is 10% of the vacuum cooker batch size). It is available in capacities ranging from 20 liters to 500 liters.

Emulsifier and mixer for gelling agent

Dispersing systems are used to produce emulsions of two immiscible liquids or dispersions of solid particles in a liquid medium. The mixers generally operate on the rotor/stator principle and apply a high shear force on the suspended particles to break them down. The choice of a dispersion mixer depends on the physical state of the material being dispersed, the continuous or batch nature of the process, desired particle size, and the viscosity of the mixture. Dispersion mixers are widely used in the food industry for the dispersion of solid ingredients in oil or water and in the coatings industry for the dispersion of pigments.

Dispersing

The fruit pulp is used in many different bakery products, especially as a filling. Since fruit pulp is a half-processed product, when delivering it, you need to make sure that its organoleptic features are intact and that there are no hidden burnt pieces.


<h2>Steam cooking through double wall heating with agitator and scraper</h2>
The Cooking Boule, from Ghizzoni, is a steam-heated cooking system that can also mix and scrape the inside wall of the bowl to minimize waste and avoid burning of the product. The ingredient dosage can be done manually through wheeled tanks or automatically. After the product is cooked, it can be discharged through a central drain valve opening or by simply tipping the bowl. Models of different capacities are available from 30 liters to 2,000 liters. The system also has a safety feature that stops the machine automatically when the lid is lifted.

Batch cooker for fruit puree

Using the same mixing equipment for different recipes in chocolate manufacturing is one of the most challenging processes to manage. After preparing your hazelnut chocolate mix, for example, you’ll need to clean the equipment and make sure it’s sanitized before proceeding to prepare a chocolate crunch bar. This back and forth process can be daunting.

<h2>Mix different chocolate recipes quickly, disassemble easily</h2>
The MDC-A Series by Tecno 3 helps mid to large-scale chocolate manufacturers mix and dose different recipes evenly. It provides a precise, continuous, and consistent mixing of both solid and liquid ingredients. The MDC-A is specifically designed for easy disassembly, helping you maintain the overall quality of your manufacturing processes. Moreover, it has a minimum production capacity of 30 kg/hour with a maximum capacity of 6 tons/hour. You can also use the MDC-A for colorful toppings (dosing and mixing different colorants added in the liquid base) for pastries, doughnuts or ice cream.

Mixer for production of chocolate with inclusions

From laboratory scale to large volume food or cosmetic production, it pays to have all-around equipment that can effectively cut, mix, emulsify, and even heat your products. Whether producing chocolates, processed cheese or beauty creams, a robust system that is flexible enough to handle products from different industries simplifies production steps while increasing overall productivity without compromising quality.


<h2>All-in-one processing system with direct or indirect heating of products</h2>
The Stephan Universal Machine from ProXES is an all-in-one processing system that includes cutting, mixing, emulsifying, and heating functions for food and cosmetics applications. The system is available as a tabletop or floor-mounted unit with frequency-controlled knives and with or without direct steam injection. Direct steam injection allows quick heating of products, like processed cheese, up to 95⁰C or 125⁰C, depending on the model. Various models are available for laboratories, R&amp;D, and industrial scale production with maximum batch sizes of 2.5 liters up to 170 liters. Finished products are discharged through a discharge valve or by tilting the bowl up to 90 degrees for highly viscous products. Various specially shaped tools and high-speed knives ensure quick mixing and cutting of products, making them ideal for most product applications. The system is equipped with either a soft touch keyboard or a touch panel for easy operation with an option of data recording via a USB stick.

Complete cutting, mixing, emulsifying and heating system

Cutting

When processing alternative proteins or making products such as smoothies and sauces that require multiple production steps such as cutting and dispersing, having a single system that can combine the different processes in one, makes production more practical and efficient, saving costs and time.


<h2>Fine cutting and emulsifying of food products in one solution</h2>
The Stephan Microcut from ProXES is a multifunctional food processing system for fine cutting and homogeneous emulsifying. It can provide stable emulsions and disperse solids in liquids. The unit has a pre-cutter that can reduce product sizes of 100mm down to 1-2mm. It can be installed with a single or double cutting system consisting of cutting head(s) as the rotor, cutting ring(s) as the stator, and a feeding disc. The cutting rings are equipped with knives of specific gap sizes from 0.05 to 3mm, and the feeding discs are available in different designs. Product applications include meat emulsions, marinades, sauces, vegetable, and fruit grinding, and nut grinding. The system has a unique layout for cutting vegetables, fruits, frozen products, and rework of bakery products.

Multifunctional cutting and dispersing machine

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