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Soup Drying Equipment

Broth

Instant soup is quite popular due to its ease of use and quick preparation. Products like cup noodles and vegetable soup mixes are some of the examples commonly used by consumers. The instant soup processing equipment is used to dehydrate or dry components of the soup mixture to prolong shelf life and preserve the taste of the vegetables and other components.

Instant soup

Stock cubes, also known as bouillon cubes or broth cubes, have been used in cooking for centuries. Think that, the first written version of a stock cube comes from Anne Blencowe’s recipe book from 1694. Made of dehydrated vegetables or meat stock, the bouillon cube production line consists of mixers, homogenizers, cube forming machines and packaging machines.

Stock cubes

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JetAir-Brochure-MassJet.pdf

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JetAir-Brochure-JetTunnel.pdf

As simple as its own ingredients, the grain-hops-yeast trifecta along with water are the big four ingredients for making beer. The beer-making process is known as brewing and involves several steps like milling, mashing, lautering, boiling, and fermentation.

Beer

Mineral water is mother nature’s cocktail of dissolved solids. The concentration of essential chemicals in the water makes it an excellent source of nutrients and electrolytes. Although your bottled product retains most of the properties present at its natural condition, the water still needs some help before it can be safely consumed.

Mineral water

Originally developed as medicinal remedies, soft drinks quickly burst into a whole new category of non-alcoholic beverages. To make a soft drink, simply dissolve one part syrup into five parts water. For extra punch, add carbon dioxide to turn the mixture into a fizzy drink.

Soft drinks

Pineapples, oranges, passion fruit, you name it. A fruit juice process begins with selecting and cleaning the raw material of your choice and goes through steps like extraction and a filtration machine until it reaches market shelves in bottles. Juice processing equipment varies according to the amount of water in the fruit.

Fruit juice

Electrolyte drinks

Originally created to supply US soldiers with vitamin C in World War II, fruit concentrate has found many other uses. Whether you want to drink soda or eat gummy bears, you need fruit concentrate for the color and flavor. The fruit concentrate processing line involves fruit peelers, conveyor belts, filters, and evaporators that help producers make fruit concentrate with all of the fruit’s original aroma.

Fruit concentrate

Kombucha is a fermented drink made out of sweetened black or green tea. This slightly fizzy, sweet, and sour beverage has recently gained popularity for its health benefits. The main step in the kombucha making process is fermentation. Add the symbiotic culture of bacteria and yeast known as SCOBY at the base of the sweetened black or green tea to set off this reaction. The rest is up to your creativity. Enhance your kombucha with artificial or natural additives depending on the flavor you want to achieve.

Kombucha

Available in bulk or multi-lane format to fit existing lines

Up to 70% energy savings

Full 3D drying without additional product handling

Compact design takes up less than 2m of line space

Enclosure reduced noise and captures blow-off

Air knife drying systems use high-speed blowers to remove unwanted moisture and debris delivering dry and clean air. Air knife dryers and blowers help you to solve production and packaging line problems resulting from excess water, condensation, dust particulates, or other contaminants adhering to your product.

Air knife dryers

Blow Off Systems

Food

Industrial Drying Equipment

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

Find Industrial drying equipment for your manufacturing process and connect with a global network of leading production technology suppliers.

Drying - Making.com

Industrial Drying Equipment - Making.com

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Liquid

Industrially manufactured soups gained traction in the 19th century when canning was invented and they have been warming us ever since. Whether it’s a classic ready-to-eat canned soup, condensed soup or a dry soup mix, soup manufacturing equipment for mixing, cooking, boiling, or sterilizing caters to every manufacturer’s production requirements.

Soup

Packaging

For large-scale production of canned beverages, line throughput and efficiency are vital. Drying is a critical part of the process before any printing or

Mass flow air knife drying system for cans - Making.com

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JetAir-Brochure-JetTunnel-Pouch-Drying-System.pdf

Tomato sauce is a popular ingredient for adding a sweet, slightly acidic touch of flavor to food and recipes. Sauce production involves cooking the tomatoes, removing the seeds and stems with a strainer, using a grinder or milling machine, and then further cooking to the desired consistency. Tomato sauce making equipment is used in industrial production to speed up the various preparation steps while maintaining the quality of the sauce.

Tomato sauce

Made from bananas, apples, strawberries and other tasty fruits, fruit purees are beloved by both children and adults around the world. Fruits that make it into the puree go through a strict selection process. Fruit puree processing line incorporates all machinery used for selecting, washing, cleaning, crushing and sieving the fruit which ensures the quality of the fruit puree.

Fruit puree

First commercially sold baby food was created by Henri Nestlé when he combined cow milk with sugar and grains. Baby food industry has since grown to offer everything from whole wheat infant cereals to ramen-flavored baby food. From infant formula to fruit puree, choosing the baby food processing equipment is related to the type of baby food you want to make.

Baby Food

In 1922, the first canned wet pet food made of horse meat hit the US market. Due to the product’s popularity, farmers started breeding horses to supply the demand for wet pet food.
Nowadays, wet pet food is no longer made of horse meat, but of chicken, fish, beef and pork and also vegetables, grains and added vitamins and minerals. Wet pet food processing involves different steps such as weighing, grinding, mixing, packaging, and sterilization.

Wet pet food

Designed specifically for difficult-to-dry pouches with gussets

Increase throughput, dry up to 200 pouches per minute

Reduce energy consumption by up to 70%

Dynamic pouch handling protects packaging and product from damage

Custom-designed air knife arrangement to fit your exact needs

Fruit pulp is a mass of pressed fresh fruit not meant for immediate consumption. Production of fruit pulp avoids wasting food and preserves the flavors and nutrient value of the fruit product. Processed fruit pulp is an ingredient in beverages, sauces, baby foods, jellies, smoothies, and bakery products.

Tradition and manufacturing procedures dictate the distinction between fruit juice, puree, and pulp. Still, naming and labeling are complex and depend on regulations, type of fruit, texture, consistency, preservation methods, and sugar or solid content (measured in Degrees Brix). Depending on your desired output, there are various fruit pulper machines for different stages of production that make the process quicker and more efficient.

Fruit pulp

Sauces bring personality to a dish. From a spicy, dense Zhoug to a tangy, runny Suero, sauces add an extra dimension of flavor, texture, and mouthfeel. But developing recipes into industrial products with long shelf lives and consistent tastes is a complex process. Specialized sauce making equipment prepares and combines the ingredients into delicious, high-quality foods. The result is a sauce ready to elevate meals.

Sauce

Process

Batch

Continuous

liquid

solid

Flexible pouch packaging is a popular choice for many consumer food products. Before final printing, inspection or secondary packages the pouches need to

Air knife dryer for pouches - Making.com

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Bucher - Drying technology

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Only one percent of the entire plant species on the planet produces essential oils, but that amount has found its way into various products, from perfumes to foods. Flower extraction systems are similarly diverse, and picking the right ones depends on the organic material and the final product.

Flower extract

What’s the only living connection between our present world and the age of dinosaurs? The ginkgo biloba plant. Also known as the maidenhair tree, it is regarded as a living fossil and has been around for more than 200 million years. Ancient civilizations in China were already mastering ginkgo processing centuries ago and the tradition soon flourished around the world.

Ginkgo extract

Do you know that the famous classical music composer and pianist Ludwig van Beethoven insisted on drinking a cup of coffee made from exactly 60 pieces of coffee beans? Currently, around 50% of the world’s green coffee beans undergo processing through instant coffee manufacturing equipment to produce instant coffee. The process requires roasting, grinding, brewing, and heating to obtain the extract; the coffee extract will either go through a spray drying process or a freeze-drying process.

Instant coffee

Food powder is the result of drying and pulverizing food. It has been around since the astronauts when out to space. Fruits have a short shelf life and are difficult to preserve due to their high water content.  Fruit powder processing allows you to keep the nutrients of the fruits for a longer time, even off-season.

Fruit powder

After pasteurizing and homogenizing the raw milk, you need to ferment the milk with starter culture until solid curds and liquid whey is formed. Then, the liquid whey goes through a filtration and drying process to turn it into powder. Before sending it to packaging, flavorings are usually added.

Whey protein

Elderberry falls squarely in the category of superfoods. Every part of the plant (flowers, berries, and bark) is loaded with vitamins, antioxidants, bioflavonoids, and other compounds. However, cyanide in the plant could be lethal if consumed raw, making elderberry extraction processing complex.

Elderberry extract

Allows frequent product changes

No oxidation and contamination

Prevents loss of aroma and volatile compounds

Drying cabinets consist of an enclosed chamber where products to be dried are placed on stainless steel trays. These drying systems reduce the relativity humidity allowing the moisture to evaporate quickly. Cabinet dryers are widely used for reducing the moisture content of sensitive products.

Drying Cabinets

Vacuum dryers are typically used to dry fabrics that are sensitive to heat. They find application in the production of active pharmaceutical ingredients, fine chemicals, and food products. Contact us to find out which vacuum dryer is most suitable for your specific application.

Vacuum dryers

With over one-third of the population consuming it daily in different forms, coffee is one of the most popular processed beverages worldwide. Not only serving as drinks, but coffee is also often regarded as a culture. Coffee manufacturing is a knowledge-intensive industry. Coffee beans from different regions will reveal different tastes, while the level of caffeine could also be different. When it comes to coffee bean processing, the range of roasts varies from light golden brown all the way to dark. The method of tasting coffee differs between countries, habits, and tools.

Coffee

Herbs have always been shrouded in mystery. The delicate plans produce overpowering bouquets and potent remedies. Herbal extraction technology gets to the core of this mystery and makes bioactive compounds available for a range of applications. Rich in antioxidants, anti-inflammatories, and aromas, herbal extracts are vital ingredients for medicines, foods, cosmetics, and wellness products.

Herbal extracts

Ancient civilizations discovered that plant extracts were useful for the treatment of pathologies. The origin of plant extraction cannot be specifically verified, but we can infer that the earliest attempts at plant extraction were more intuitive than scientific. Today, the extraction of compounds is a precise process with plant extraction systems complimenting traditional knowledge.

Plant extracts

<span style="font-weight: 400">Spice manufacturing is one of the world's oldest trading products. The word spice refers to any dried part of a plant other than the leaves and is used for seasoning and food coloring. Spices are made from dried barks, roots, berries, and twigs, while green leafy parts of plants are considered herbs. Well-known examples include cinnamon, chilies, star anise, ginger, garlic salt, turmeric, cumin, or pepper, as well as pre-mixed blends such as Masala, Five-Spice Powder, or Old Bay.</span>

Spices

The DryCab by Bucher Merk adapts vacuum drying for heat-sensitive food ingredients such as plant extracts and instant coffee

Plant extracts are vital to functional food preparations. But drying them into solid granules may destabilize their thermolabile compounds and degrade

Vacuum cabinet dryer for plant extracts and functional foods - Making.com

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Brochure_Bucher Merk_Freeze dryer

Panax ginseng is a medicinal plant with a long history steeped in myth. The term “panax” itself is derived from a Greek word for “panacea” or “cure all”. As ginseng processing technology continues to develop, this famous traditional extract keeps finding new applications.

Ginseng extract

A juicy piece of fruit evokes images of sunlight and warmth. But manufacturers take the reverse route and freeze the harvested products to keep their nutritious mix of minerals, fibers, and vitamins intact. Frozen fruit processing equipment takes temperatures down to around -18 °C, giving the foods an extended lease of life. Many smoothies, jams, and purees we consume are the fruit of frozen labor.

Frozen fruit

Around 1860, American businessman James Spratt made dog biscuits by mixing vegetables, flour, beetroot, and meat. His novel idea came after he noticed dogs eating leftover biscuits from ships in England. Following the commercial success in Britain, he started production in America, and it didn’t take long before others developed their own baked pet food formulas. But the need for more palatability led to experiments beyond the oven. In 1956, extruded dry pet food production made its splash on the market.

Dry pet food

Basically, to make milk powder, you need to remove the water content from the liquid milk and turn it into powder. How to do it? After pasteurizing and homogenizing the milk, milk’s water content is removed through filtration, evaporation, and drying. You have then to cool and sieve it before filling the containers. Here's how you get milk powder.

Milk powder

Closed system prevents oxidization

Customized system design

High retention of flavors and aromas

Belt drying equipment is used predominantly in the chemical industry but can also be found in other industries. This machinery uses conveyor belts to move raw materials through hot air produced by heat exchangers or by using gas. Belt dryers are suitable for continuous air drying and cooling applications. They use heated air or an inert drying gas to remove the moisture, as the product passes through a drying chamber, on a perforated mesh belt. Belt dryers are suitable for industries producing pelletized or granular, dry bulk products. Drying time and the overall drying process depends on the type of product you aim to make.

Belt dryers

It goes by many names. Freeze drying, lyophilization, or cryodesiccation is a form of dehydration that involves freezing the product to remove its water content and then removing the ice by sublimation – this means going from the solid to the gaseous state without going through the liquid phase. Freeze dryers are widely used in the pharmaceutical industry to increase the shelf life of products such as vaccines and other injectables. Due to their ability to best preserve the flavors, freeze dryers are used for food preservation in the food industry by dehydrating high-value products such as seasonal fruits or coffee. Industrial freeze drying systems are usually comprised of multiple components including vacuum pumps, stainless steel condensers, some form of heating and lastly, a chamber for drying where the materials are placed and processed.

Freeze dryers

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

The DryBand system for freeze-drying by Bucher Merk is designed for fragile substances such as fruit powders and plant extracts.

Extracting the essential acids and compounds from fruits and plants is a complex process. But the drying stage can jeopardize their natural

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Brochure_Bucher Merk_Vacuum Dryer

Everything tastes like porridge, the saying goes. That may be an exaggeration, but in theory, reaction flavors could make everything taste the same. Thankfully, flavorists and chemists in the flavor industry are more inventive than that, and colorful process flavors treat our taste buds to a broad palette of sensations, flavors and aromas.

Reaction flavors

This powdery food made of dehydrated and ground vegetables is a great way to preserve flavor and nutrition for a long time while still having the benefits of eating fresh vegetables. It is beneficial to turn seasonal vegetables into powders for all-year-round use. Certain vegetable powders, known as green powders, are especially popular as dietary supplements and are used in smoothies for racing a recommended daily intake of vitamins and minerals. Furthermore, vegetable powders can be added to foods as coloring, for instance, in baked goods or to pasta sauces and omelets.

Vegetable powder

Although popularized recently by NASA this superfood powder made of algae is not a recent discovery. The Aztecs in Mexico and communities around Lake Chad in Africa are known to have harvested and eaten spirulina as a traditional food source. It contains an impressive array of essential nutrients, including complete proteins, vitamins, minerals, such as iron and magnesium, and antioxidants.

Spirulina powder

The essence of the oceans plays a role in sustainable food production and is an often overlooked superfood. Compared to traditional crops, algae requires minimal land and resources. Processed into food powders like spirulina or chlorella or into seaweed snacks, algae is considered to be one of the foods of the future. It provides you with vitamins, minerals, and proteins and assists the world in food security concerns. It is a popular ingredient in the supplement and cosmetics industry too.

Algae

Freeze dried berries

Gentle drying for flavor retention

Low residual humidity

Fully automized CIP cleaning

Closed system with a hygienic design

Industrial extraction equipment unlocks the valuable compounds hidden away in natural materials. Automated extraction equipment is applied in the pharmaceutical and cosmetic industries to extract active compounds from medicinal plants or herbs. For example, extracting cannabinoids from cannabis plants. But the process is also fundamental to the food industry, recovering various components like aromas, oleoresins, and proteins.  Considerations for selecting suitable extraction technology include the type of plant material to be processed, the extract's heat sensitivity, and the production volume.

Extraction

The DryBand system by Bucher Merk is a dynamic belt dryer designed for delicate food ingredients, flavours and extracts.

Organic volatile compounds from fruits, vegetables and herbs are essential to manufacturing flavors, extracts, and pure powders. But elevating

Vacuum belt dryer for fruit, vegetable and herbal extracts - Making.com

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<h2>Different soups - different soup making equipment</h2>
Soups consist of various vegetables- potatoes, tomatoes, pumpkins, mushrooms, carrots and sometimes even dairy - all of which require different steps. In order to make soup, all ingredients must be properly cleaned, peeled, chopped and sliced into smaller pieces for optimal food processing.

As different vegetables are used and different soup recipes are formulated, changes must be made in the soup production line to include different equipment for pre-treating the vegetables. Potatoes and carrots must be peeled, while tomatoes are blanched to remove their bitter flavonols-rich skins.
After the ingredients are prepared, manufacturers can use different cooking techniques and soup making equipment like blanchers, steamers, stockpots immersion blenders and slow cookers, among others.

During blanching, vegetables are immersed in boiling water or steam before <a href="https://www.mdpi.com/2223-7747/9/12/1769/htm" target="_blank" rel="noopener">enzymes are deactivated</a>. Some vegetables like eggplants need particular attention because they are sensitive to post-cooking browning. The problem can be avoided by adding antioxidants during blanching.
Soup can be further processed, depending on whether you are making ready-to-eat or dry mix soup. Ready-to-eat soup is deaerated to prevent oxidation and changes in color, while dry mix soup’s ingredients are dehydrated so they can be reconstituted with boiling water at a later date.

<h2>How does thermal processing affect vegetables?</h2>
Vegetables must undergo an industrial thermal process before being consumed. Heat treatment definitely brings benefits such as increased protective compounds, but it can also <a href="https://www.mdpi.com/2223-7747/9/12/1769/htm" target="_blank" rel="noopener">cause color degradation and losses of nutritional and soluble compounds</a> (sugars and soluble fibers). Whether these conditions occur or not depends both on the characteristics of the vegetable to be processed such as enzymes or oxygen concentration and on the severity of the heat treatment.

For example, it has been determined that steaming reduces the loss of fat-soluble nutrients better than boiling. Instead, a study conducted by the <a href="https://d1wqtxts1xzle7.cloudfront.net/48325486/s0308-8146_2898_2900154-x20160825-11145-xe3osj-with-cover-page-v2.pdf?Expires=1646993817&amp;Signature=BmvaS-NPK6QCyjE10Yaikm2chwGFOOvai0gOSnua5ROHimXUwf94IDHlMLTjxSs8plUwJfOdwAcxrii2VI3b2gxYjKa8egXNaCdT1CiFhQf66jbLGMf1bFlD6ygjCdKTTVqP9GOYS6uc4vNN2wORaqwa5X7IgAPSsvbi909jvfZr0TMbla4zD0NhkiEqZf28bwExuLs9q8QuZEVx8~PKJ0DO0uKs9DrW3EnEbw4n~JTUhYEbPlynpKZ0-jrDPovuWGzdREcMJRvK7XnzgiFpL4u2-gnI22i0mdzfvd2jG7Wlfg4FhUZ91vgAzwKURau3M77SE~AB1MQP1lCoTUwwPQ__&amp;Key-Pair-Id=APKAJLOHF5GGSLRBV4ZA" target="_blank" rel="noopener">Institute of Nutrition at Mahidol</a> University in Thailand showed low losses in the vegetable’s β-carotene content when blanching, only 7-11%, while steaming, frying and boiling showed greater losses, 15, 18 and 43%.

There are two methods of removing microorganisms in the soup manufacturing process: pasteurization and sterilization. The choice between the two depends on the<a href="https://www.sciencedirect.com/topics/food-science/canned-soup" target="_blank" rel="noopener"> pH of the soup</a>- most meat and vegetable-based soups have low acidity and manufacturers can fully sterilize them. In this case, sterilization temperature are above 100 °C and the product is then cooled down and transferred into previously sterilized packaging.

If the soup’s pH is in the acid range, pasteurization is recommended. Different temperatures for pasteurization are required to complement the pH range, for example if the pH range is between 3.4 and 4.0, the recommended temperature is 85°C. If it falls between 4.3 and 4.5, the recommended temperature for pasteurization is 99°C.

Canned soup is immensely popular owing to its versatile and recyclable packaging. After transferring the ready-to-eat soup into cans, can seamers ensure the product is sealed properly to prevent spoiling and spilling.

Since the invention of canning, soup’s packaging has evolved to plastic pouches that are re-sealable easy to use. High-speed stainless steel pouch packaging machines rapidly package liquid products into flexible pouches with great precision.

Soup trays are also gaining popularity because they can be frozen and microwaved, providing a single serving of soup. During the manufacturing process, trays are filled with soup and then sealed with tray sealers which secure the contents and prevent spillage.

Innovative solutions for making soup

Soup Manufacturing Equipment

Connect with world-leading equipment manufacturers and find production technology to build or set up your soup cooking, filling or packing process.

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Originating from Genoa Italy, this sauce originally incorporates basil, garlic, pine nuts, Parmesan cheese, and olive oil. Alternatives could include different types of nuts, like pistachios, walnuts, sundried tomatoes, and ricotta. The grinding process is at the heart of making this Mediterranean sauce. After that, the paste must be blended with olive oil for a smooth result.

Pesto

When making pumpable foods like sauces, fruit preparations, or baby food, pieces of plastic, rubber, or even wood can contaminate your entire

#Changemaker: detect & reject truly low-density foreign bodies in your pumpable foods - Making.com

#Changemaker: detect &#038; reject truly low-density foreign bodies in your pumpable foods

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Grete-Liina Roosve

Organic volatile compounds from fruits, vegetables and herbs are essential to manufacturing flavors, extracts, and pure powders. But elevating temperatures during the evaporation process risks altering their chemical structure and lowering the quality of the final product.


<h2>Gentle freeze-drying for fruit powders, herbal extracts, and flavors</h2>
The DryBand system by Bucher Merk is a dynamic belt dryer designed to dry delicate food ingredients. The material moves through an intermediate vacuum chamber between the top and bottom belt section. The drying unit has a vacuum range of 0.5 to 50 mbar and a feeding rate of up to 4,000 kg/h.

The continuous system can be configured for variable or constant drying with heating plates underneath the belt. A crushing device at the discharge end breaks the dried products into powders after drying. Meanwhile, the vapors are collected in an integrated condenser.

Vacuum belt dryer for fruit, vegetable and herbal extracts

Plant-based eating has taken the world by storm, emerging as a global phenomenon among individuals seeking a more sustainable lifestyle. Once criticized

Soup Drying Equipment

Which soup drying technology do you need?

Mass flow air knife drying system for cans

Air knife dryer for pouches

Vacuum cabinet dryer for plant extracts and functional foods

Vacuum belt dryer for instant drink powders

Vacuum belt dryer for fruit, vegetable and herbal extracts

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