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Maker - Product Challenge

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Changemakers

Nuts frying

From being grown in the field to roasting and slicing, the manufacture and processing of almonds is a multi-tiered operation. After removing their hull, also known as almond hulling, you can process almonds in various ways to achieve the requested consistency. Whether you chop the almond, finely mill them or turn them into almond milk, they require special care and equipment for nut processing.

Almonds

Battered nuts, also known as cracker nuts or Japanese style peanuts, are a variation of peanut snack products. The general manufacturing process includes peeling and slicing the peanuts, coating these with batter and seasoning, frying in oil, cooling, and packing, ready for consumption.

Battered nuts

Cashews come from a tropical tree native to Central America. They have become prominent and your nut mix will not be complete without them. The cashew processing method involves roasting, shell drying, peeling, grading, fumigation and packaging. You have to conduct these processing methods with care to obtain quality cashew nuts. In order to achieve this, you'll need the appropriate machinery for your cashew processing plant.

Cashews

In Ancient Rome, hazelnut plants were valuable gifts as it was believed to bring happiness. In modern days, hazelnuts still bring happiness, mainly in the form of Nutella. While most nuts are botanically classified as fruits, hazelnuts are, along with chestnuts and acorns, <em>true nuts. </em>Once harvested, the nuts are dried and ready to be processed in various hazelnut processing equipment.

Hazelnuts

Toast spread, oatmeal topping or salad dressing - nut butter can be used in various ways. Although in a culinary sense classified as such, peanuts, almonds, cashews and pecans, the popular choices for nut butter are, botanically speaking, not nuts. They are processed in a series of nut butter processing equipment to get the creamy, rich product ready for consumption.

Nut butter

Nut oil

Peanuts, also known as groundnuts are one of the most popular edible seeds in the world. You can eat them as-is or process them further into on-the-shelf products like peanut butter, oil, snacks, and soups. Depending on what you want to make, some peanut manufacturing processes include roasting, frying, boiling, grinding, pressing, and coating the peanuts.

Peanuts

Pistachio nuts offer several health benefits and are very nutritious. The most common way they are enjoyed is when they are roasted or eaten raw. Generally, pistachios are harvested when the shell splits. They are mechanically shaken and caught in a tarp. Furthermore, you can hull and dry them properly before roasting. To achieve all of this, you will need special pistachio processing equipment

Pistachios

Roasted nuts

Sugar coated nuts

Maintains safety and good hygiene

Reduces overall operational costs

Easy to maintain

Can be customised according to the snack

Turnkey delivery worldwide

Food

Frying systems

Frying was an early method for preserving food. The most common technique, immersing foods in boiling oils, dehydrates the items and decreases microbial growth. But even with alternative decontamination and preservation methods, frying remains a popular cooking technique. The oils add complexity to the natural flavors and textures of foodstuffs. One of the main challenges of fried products is maintaining oil freshness. Industrial frying equipment processes large volumes of food homogeneously by strictly controlling the temperatures in the frying chamber. However, oil efficiency is also crucial, and temperature control must balance oil levels in the line.

Frying

Connect directly with world leading manufacturers of industrial frying equipment and find technology to build or improve your production line.

Frying &#8211; Making.com

Do you have a sweet tooth, or are you more into a warm loaf of bread for a savory lunch? The bakery shop window displays something for everyone, from baguettes over croissants to muffins. Bakery products are a wide range of baked goods prepared from flour or meal derived from grains. These undergo mixing, fermentation, and baking processes with the help of bakery processing equipment such as a series of low- and high-speed mixers, fermentation tanks, and baking chambers.

Bakery

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

A fresh salad with a walnut oil dressing or a peanut butter sandwich? A bag of roasted cashews or a pack of almond cookies? The common thread among these tasty treats is nut processing equipment. Not all nut ingredients are indeed nuts, botanically speaking. But the machinery that transforms shelled fruits, legumes, and drupes into fried snacks or a paste is similar. As for the food products, there is a nut recipe for every mood and occasion.

Nuts

Whether for personal consumption or agricultural purposes, you process seeds to make them clean and maximize yield. Seed processing equipment includes the steps of polishing, threshing, separation, sorting, and drying. Some cases require additional processes. For example, the extraction of the seed from fruits or vegetables. Or, pressing the seed to extract oil.

Seeds

A snack is a small portion of food ready to eat and simple and fast to prepare. People usually consume snacks during the day between traditional meals such as breakfast, lunch, or dinner. Snack foods include simple products such as nuts, dried fruits, peanuts as well as packaged and processed foods. Puffed corn products made by extrusion or flavored potato chips are examples of processed foods.

Snacks

Process

Continuous

Whether it is marmalade or pizza, sauce or hummus, chocolate or fruit puree, most food products undergo a cooking step during their production process. Cooking is nothing more than applying heat to food, but there are different methods to do it. For instance, baking, frying, and roasting involve cooking food without using water, unlike boiling or steaming. Industrial cookers such as vacuum and pressure cookers, industrial fryers, industrial ovens, and industrial roasters focus on specialized applications that meet the different needs of the food industry by helping producers achieve a homogeneous cooking process.

Cooking

<span style="font-weight: 400">The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.</span>

Heating

solid

The market for fried in-shell seeds as snacks is growing. If you are a small-scale food factory or a large producer, a simple and economical solution is

Sunflower seeds frying line &#8211; Making.com

We open production technology to everyone

Making.com

Peanut, which (ironically) is a legume, is the make-or-break ingredient of your mixed nuts manufacturing process. “Deluxe” packs tend to avoid them, as their price is much more affordable than other nuts, therefore not being premium. For a regular mix, on the other hand, peanuts can be the major ingredient you’ll include.

Mixed nuts

<span style="font-weight: 400;">From cassava to sweet potatoes, various types of vegetables are processed to make one mixed bag of vegetable chips. Mainly consisting root vegetables like taro and parsnip, vegetable chips are often introduced as a healthy alternative to potato chips. To make these chips, you first need to slice the vegetables and cook them depending on your product; you can simply bake them or fry them, deep fry them, or dry them. After this process, flavorings are added to the chips. </span>

Vegetable chips

Lowest frying oil turnover time in the industry

Substantial saving in labour costs and increased efficiency

Allows continuous flow of clean oil ensuring the optimal level of FFA

An optimal process to help you achieve the best taste and quality of the end product

Fried peanuts are a very popular snack around the world. If you are looking to start a nut processing plant to capitalise on this market, maintenance of

Peanut frying line &#8211; Making.com

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Kuipers General

kuipers-peanuts-brochure-digital

Kuipers nut processing technology brochure

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You make corn nuts or roasted corn from roasted or deep-fried corn kernels. Also known as cancha in Peru and chulpi in Ecuador, using corn nuts making machines, you can process these through soaking, deep-frying, and packing. Soaking takes 3 days and aims to rehydrate the corn kernels, while frying develops their flavor and texture.

Corn nuts

Efficient frying oil turnover rate

Low frying oil volume 

Advanced paper filtration system 

Integrates into a mainframe for a clean design  

Starts at 500kg/h output

To coat your consumer products with color or taste-enhancing substances, specialized technologies are available that ensure all the contents are individually and evenly covered. The process starts with loading your goods onto rotating drums, exposing the products to spray nozzles that treat them with your prescribed coating formula.

Coating

Decoration equipment adds the finishing touch to your industrially-prepared foods by depositing ingredients in a specified pattern on the surface of the products. Your items pass individually under a system of nozzles that lay the decorating formula precisely and uniformly. Popular in confectionery, decoration is used to differentiate products in the market.

Decorating

Frying is one of the most common preparation methods for nut snacks. Oils bring out distinctive flavors, textures, and aromas, but the absorption Raise the oil turnover rate in your nut frying process and reduce total oil use over the production line by up to 40%. Starting from 500 kg/h output.

Frying is one of the most common preparation methods for nut snacks. Oils bring out distinctive flavors, textures, and aromas, but the absorption

Frying line for nuts &#8211; Making.com

heat-recovery-and-odour-elimination-unit-by-kuipers

Heat recovery and odour elimination unit by Kuipers

This label marks technology built using know-how on how to reuse energy or reduce the overall production waste streams, and offers an explanation how it enables a more efficient production process. 

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making logo

Saving energy per used product

The energy recovery system offers a sustainable option for producers to save energy and reduce emissions. You can recover around 1500kW when processing 1 ton of potato chips.

Thomas Jefferson served as the third US president, extended the country’s territory, and authored the Declaration of Independence. But his lasting impact on American society goes beyond politics. He is credited with introducing French fries after his stint as Minister to France. The tasty snack remains a global favorite, cut in all shapes and sizes and topped with imaginative condiments. But while the 19<sup>th</sup> century President had his potato chips prepared by his cook, serving the market demand today requires specialized French fry processing equipment.

French fries

Manufacturing potato chips is a farm-to-fork process from raw material to the final product. From washing and peeling to processing and frying and more in between. Freshly harvested potatoes are first washed, peeled, and sliced into thin potato slices. After washing them again to remove the starch, potatoes are then blanched, fried, seasoned, packed, and served, ready for your consumer’s enjoyment.

Potato chips

They can be eaten with a sauce of choice, seasoned with various spices, even battered and deep-fried again, served for lunch or as bar food, but one is for sure - everyone is a fan of potato wedges! But how does a plain potato become a delicious wedge? Potato wedges are processed with the help of standard potato processing equipment and undergo processes of washing, peeling, slicing, and cooking.

Potato wedges

High energy recovery rates saves costs on energy consumption

Removal of oil fumes and vapor reduces gas emissions

Sustainable operation

Stand-alone unit with dedicated controls

Compact system allows easy integration with existing production lines

Manufacturers of French fries and potato chips require a lot of energy for heating and cooking. With energy costs rising and emission regulations getting

Energy recovery unit for potato chips production line &#8211; Making.com

<h3>Precleaning technology is vital nut processing equipment</h3>
Harvested tree nuts bring plenty of contaminants into the plant. Before processing them, ensure that the nuts are free from surface pathogens and foreign objects.

Separate the nuts from hollow shells, stems, and other materials using screens of different mesh dimensions. A series of sorters will then calibrate the valuable nuts into equal sizes. Subject the nuts to high-pressure air blowers to rid them of debris and small particle residues.

Drying the nuts makes them easier to crack. Heating the cleaned lots in a cabinet dryer hardens the shells and facilitates hulling.

But reduced water content makes the meat more brittle and could decrease yield at the end of the processing line. An effective technique is moistening the nuts to soften them and applying gentle heating to harden the shells. The processed nuts can be dried thoroughly after the hulling step is performed.

Add moisture to protect nuts from breakage during processing

The hulling operation is a delicate step during processing. Nut cracking machinery risks damaging the kernels, leading to wastage or poor quality.

Nut varieties, from peanuts to walnuts, have different shell structures that require specific equipment configurations. The cracking process is performed in two steps. Pre-awning technology first applies gentle pressure to weaken the shell before a second line completes the cracking. Empty hulls are blown into a collection bin and separated from the nuts.

Accurate hulling is a tough nut to crack

<h3>Blanche the nuts to prepare them for peeling</h3>
Nuts can be peeled, mainly for further processing, like <a href="https://making.com/chocolate-spread" target="_blank" rel="noopener">hazelnuts for chocolate spreads</a> or almonds for marzipan.

Blanche the kernels to relax the skins. Blanching technology subjects the processed nuts to scalding water for a brief period before submerging them in cold water. Finally, pass the nuts through the revolving rolls of a peeler to skin them.

Enzymes in the nuts <a href="https://www.pilipushers.com/single-post/2018/02/15/what-you-should-know-about-how-nuts-are-processed" target="_blank" rel="noopener">protect them from insect</a> attacks, but they slow down digestion when consumed by humans. Moreover, these proteins accelerate the chemical breakdown of the kernels. Inactivate the enzymes to extend the shelf life of nuts and promote good digestion.

Soaking the lot in water breaks down the phytic acid content and neutralizes the enzymes. This process also helps release nutrients producing higher-quality nuts, especially if you’re packaging raw nuts.

Neutralize enzymes to prolong  the shelf life of nuts

Coat the nuts to give them a surprising final taste. Place the roasted nuts in a coating machine where a rotating drum agitates the individual kernels as the sprayer sprinkles the coating ingredient on them.

Everybody knows the <a href="https://making.com/peanuts" target="_blank" rel="noopener">salted peanut</a> and the sugar-coated pecans. But alternative coating ingredients create new complex flavors, such as coconut-coated cashews or caramel-coated walnuts.

Try alternative coatings to mix up the flavors

<h3>Use frying technology to produce oil roasted nuts</h3>
Nut snacks owe their popularity to their texture. Roasting boosts the crunchiness and crispiness of nuts.

There are two ways of <a href="https://making.com/roasted-nuts" target="_blank" rel="noopener">nut roasting</a>: dry roast and oil roast. The first method involves placing the processed nuts in a cooking cabinet or roaster without additives. Oil roasting is usually performed in a fryer, immersing nuts in oils at high temperatures as they absorb the fats.

Nut Processing Equipment

Connect directly with world-leading technology suppliers to find nut processing and packaging technology to build or improve your production line for nuts.

Nuts &#8211; Making.com

Nut Processing Equipment - Making.com

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Manufacturers requiring big bag packaging have specific sizes, shapes, and material requirements to ensure their products can be handled safely during transportation and storage. However, the FIBC manufacturing process is only sometimes considered sustainable since these big bags are made of polyethylene, which is difficult to recycle. An ideal solution would be working on preventing waste by producing custom-made big bags of the exact right sizes and shapes required by the manufacturer to save on excess offcuts and material costs and minimize production waste.
<h2>Preventing 10-20% of waste by producing big bags in custom shapes, sizes, and material</h2>
Masterpack Group, a leading expert in innovative packaging solutions for bulk materials, designed custom big bag containers used as packaging that provide increased protection, prolong product shelf life, and optimize storage space. FIBCs are available in different shapes, such as circular or U-shape. They can be equipped with specific liner materials like conductive, aluminum, anti-static, dissipative, metalized OPP, or whichever is best for your product. Liners also help protect products from oxygen, moisture, and other possible contaminants while providing safe filling and discharge. The FIBCs are hygienic, and the PE films used as liners are designed and fabricated according to the correct size, not cut to shape from a big tubular PE film. This method minimizes waste in the production of each liner.

Modified Atmosphere Big Bags

When sealing large bags containing bulk products, a sealer must be reliable to keep the MAP safe in order to avoid products going to waste due to subpar sealing quality. Manual operation for sealing is still very common in the industry, but it is prone to error and inconsistent output. Automating the sealing process can minimize operator error and produce consistently secured sealing.


<h2>Automated complete sealing by single-button operation</h2>
The Automatic Spout Sealer, from Somsix, is a sealing system for large bags used in industrial applications. The system features automated, user-friendly controls where the sealing settings can be preset for a consistent output in every cycle. This method significantly reduces operator error over manual hand-operated sealers. The operator simply positions the spout in the seal mouth and presses one button to execute the sealing process, including the cooling necessary after heating for a complete and secured seal.

Automatic FIBC Sealing machine

Products packed in large bulk bags, such as FIBCs, require vacuum pressure and accurate oxygen or nitrogen content control. Modifying the atmosphere inside the packaging by lowering oxygen levels to 1% or less can protect the products from molds and other microorganisms, as well as insects and rodents, resulting in a prolonged product shelf life.


<h2>Creating an atmosphere with oxygen levels below 1% inside your bulk bags</h2>
The Vacuum and Gas Injection Machine, from Somsix, is a system used to create the optimum atmosphere conditions inside FIBCs or large bags during the packaging of bulk products. The unit allows the operator to create a vacuum and insert the necessary gases in a single cycle to increase productivity. The procedure is done by removing air from a sealed container before injecting essential gases like oxygen, nitrogen, or carbon dioxide into that container. It can also reduce oxygen levels in FIBCs down to 1% or lower in a very short time.

The system has an integrated leak test at the end of each cycle to automatically check for possible leaks in every bag. This feature prevents costly and time-consuming errors. The entire system is built based on food-grade standards guaranteeing hygienic operation.

Vacuum and Gas Injection System for FIBCs

Every year, more than 200 million FIBCs are filled with food for storage and transport. Products must be kept in the ideal conditions to maintain their quality from production up to packaging, storage, and delivery. By controlling oxygen levels during packaging and continuously monitoring the conditions in each package, food manufacturers can benefit from less waste within their supply chain, where up to 40% of the food waste occurs.


<h2>Remote monitoring of conditions inside each modified atmosphere bag to prevent waste</h2>
The Modified Atmosphere Sensor, from Somsix, is a monitoring device for oxygen levels and other conditions inside bulk packages. The device is available in 3 monitoring categories. The first category is called modified atmosphere (MA) sensors for FIBCs. It features remote monitoring of oxygen, temperature, and humidity wherever the FIBCs are located. The second category is a custom sensor, which monitors specific data or packaging applications based on client requests, while the third category is called basic manual probe, where a probe and a set of MA sensors are used for monitoring.

These sensors are mainly developed to allow monitoring of modified atmospheric conditions inside the packages in the most non-invasive and cost-effective way. All sensor caps are easy to install, provide accurate analysis, and monitor each bag every 6 hours. Data collected are sent directly to the operator through a software portal. The monitoring system also allows certification of product quality from departure to arrival.

Sensor for Modified Atmosphere FIBCs

What do Turkey, Italy, Oregon, Azerbaijan, Chile, and Georgia have in common? Surely they are all on someone's must-see list -definitely on ours- but some

Say no to food waste. How to protect your hazelnuts from going rancid along the supply chain &#8211; Making.com

Say no to food waste. How to protect your hazelnuts from going rancid along the supply chain

Deborah

Feed

Fruit pulp is a mass of pressed fresh fruit not meant for immediate consumption. Production of fruit pulp avoids wasting food and preserves the flavors and nutrient value of the fruit product. Processed fruit pulp is an ingredient in beverages, sauces, baby foods, jellies, smoothies, and bakery products.

Tradition and manufacturing procedures dictate the distinction between fruit juice, puree, and pulp. Still, naming and labeling are complex and depend on regulations, type of fruit, texture, consistency, preservation methods, and sugar or solid content (measured in Degrees Brix). Depending on your desired output, there are various fruit pulper machines for different stages of production that make the process quicker and more efficient.

Fruit pulp

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

<span style="font-weight: 400">Spice manufacturing is one of the world's oldest trading products. The word spice refers to any dried part of a plant other than the leaves and is used for seasoning and food coloring. Spices are made from dried barks, roots, berries, and twigs, while green leafy parts of plants are considered herbs. Well-known examples include cinnamon, chilies, star anise, ginger, garlic salt, turmeric, cumin, or pepper, as well as pre-mixed blends such as Masala, Five-Spice Powder, or Old Bay.</span>

Spices

So much food loss occurs during processing that the phenomenon merited its own UN SDG (12.3.1a). Flexible Intermediate Bulk Containers have made transport

#Changemaker: FIBC with brains &#8211; Making.com

#Changemaker: FIBC with brains

Nathanael

Frying is one of the most common preparation methods for nut snacks. Oils bring out distinctive flavors, textures, and aromas, but the absorption percentage in nuts is significantly lower than for other products. For this reason, an efficient system is necessary to achieve an adequate rate of oil turnover in order to maintain the quality of frying oil.


<h2>Increase the frying oil turnover rate while reducing the total volume</h2>
The NU frying plant by Kuipers requires up to 40% less oil volume than conventional systems. Lower oil volume facilitates faster oil turnover time, ensuring better frying oil quality across the production process.

Equipped with an optimized product transportation system, the frying plant efficiently routes nuts and unwanted particles to an advanced paper filtration unit. Besides preventing oil deterioration caused by any nut residue, this method further contributes to lowering overall oil volume.

The NU frying plant integrates into a complete nut processing line with 500 kilograms per hour output capacity.

Frying line for nuts

Either coated, battered or enjoyed just as they are, peanuts are popular in different parts of the world as a good companion to a cold beer when watching

Cracking the code of fried peanuts: how to produce the tasty snack &#8211; Making.com

Cracking the code of fried peanuts: how to produce the tasty snack

Ana Gabriela

Find production technology for Nuts frying, and connect directly with leading machine manufacturers worldwide.

Nuts frying

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Frying line for nuts

Energy recovery unit for potato chips production line

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