Industrial grain flaking mill

For efficient grain processing, achieve uniform flake quality with advanced temperature-controlled rollers that minimize maintenance needs and ensure consistent production outcomes.

Flakes Grains for Consistent Quality Output

The Flaking Mill MDFA from Bühler Group is engineered to transform grains into high-quality flakes for a variety of food and feed applications. This equipment stands out with its capability to produce uniform flakes, thanks to 600 mm temperature-controlled rollers. It is designed for continuous, high-speed operations, making it ideal for cereal and baking industries. The MDFA smoothly integrates into an existing production line, featuring automation options such as EasyFlake, which offers intuitive control and real-time monitoring. The mill supports a throughput of 1 to 4 tons per hour, ensuring efficient processing. With corrosion-resistant materials and direct drive technology, it minimizes contamination risks and maintenance requirements. Adaptable for food safety compliance, it is particularly suited for food processing companies aiming to enhance their flaking process with reliability and consistency.

Benefits

  • Ensures consistent flake quality with temperature-controlled rollers, enhancing product reliability.
  • Reduces maintenance time through a central lubricating point and easy roller access.
  • Minimizes contamination risk with direct drive technology, eliminating hydraulic oil use.
  • Integrates seamlessly into existing control systems for streamlined operations.
  • Supports a wide range of applications, from breakfast cereals to animal feed, with adaptable processing capabilities.

General


Applications
Snacks,Grain,Chocolate,Rye,Barley,Dairy,Asian noodles,Spelt,Oats,Pulses,Paddy,Spices,Aqua feed,Biomass,Breakfast cereals,Cocoa,Animal feed,Pasta,Pet food,Nuts,Rice,Dried fruits,Baked goods,Wheat,Oilseeds,Confectionery,Coffee,Vegetables
End products
Dog biscuits,Cereal bars,Cocoa nibs,Chocolate chips,Rye flakes,Spelt flakes,Biscotti,Muesli base,Curry powder,Biomass pellets,Nut bars,Dehydrated vegetable chips,Pasta sheets,Cornflakes,Sesame oil,Lentil flour,Granola,Cheese crackers,Rice bran,Oat flakes,Whole grain flour,Wheat flakes,Barley flakes,Coffee granules,Rice flakes,Crackers
Steps before
Steaming,Grain cleaning,Grain conditioning,Dehulling
Steps after
Drying,Packing,Cooling,Optical sorting
Input ingredients
oats,rye,wheat,spelt,barley
Output ingredients
uniform quality flakes
Market info
Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.

Technical Specifications


Throughput
1–4 tons per hour
Roller Diameter
600 mm
Drive Type
Direct drive
Roller Temperature Control
Temperature-controlled rollers
Automation
EasyFlake machine control system
Sample Collection
Safe sampling flap
Integration
Plant control system compatible

Operating Characteristics


Throughput
1–4 tons per hour
Control System
EasyFlake intuitive control system
Automation Integration
Plant control system integration
Roller Diameter
600 mm
Maintenance Access
Front or rear roller change access
Cleaning Access
Removable machine covers
Roller Temperature Control
Temperature-controlled rollers
Sampling
Safe sampling flap

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Roller diameter
600 mm
Throughput
1–4 tons per hour
Machine access
Front or rear

Custom Options


Control panel type
Touch screen
User interface
EasyFlake intuitive machine control system
Integration possibilities
Plant control system integration
Roller gap adjustment
Automatic via spindle
Roller temperature control
Temperature-controlled rollers