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Maker - Product Challenge

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Roasting involves extended exposure to heat in an oven or over a fire. Depending on your end product, roasting equipment makes sure that the raw materials you put in undergo even roast intensity before they are transferred for further processing. Some roasting technologies may also be used for other cooking requirements, including toasting and drying. When thinking about roasting, the idea of roasted coffee comes to mind. However, there are a wide array of food products that go through a roasting process. For example, nuts such as almonds and cashews go through a roasting machine

Roasting

Roasted nuts

Roasting times and temperature can vary depending on the type of product being processed and the final product desired. Reproducible roasting profiles allow delivery of a consistent product.


<h2>Roast beans, nibs and nuts with programmable precision and control</h2>
The Compact cylindrical roaster from JAF INOX is ideal for roasting of cocoa beans, nibs and nuts. It allows feeding, discharge and sample collection with a closed door to avoid loss of aroma and unwanted smell entering the roasting chamber. The compact roaster can be operated using pre-configured or customized roasting profiles with desired roasting times and temperature settings. It is equipped with a 9KW electrical heater, PID temperature controller, color touch screen panel, PT-100 sensor for beans and a type J sensor for the heat source temperature. These components allow precise control of temperature to a resolution of 0.1'C.  The variable intensity, exhaustion system cools the hot air to prevent wearing of exhaustion components and is powered by a 0.25hp electrical engine. The cylindrical roaster has a compact, on-wheels, stainless steel construction and allows easy access for cleaning. The roaster door is fitted with a sensor for operator protection. The compact cylindrical batch roaster is UL/CE certified with a capacity of 10kg.

Compact cylindrical roaster for beans, nibs and nuts

When designing a new chocolate line or experimenting with new ingredients for existing processes, the ability to have a scalable roasting solution is particularly advantageous. Precise and repeatable temperature and grinding settings are necessary, and the ability to have a portable unit makes for efficient use of space a distinct advantage.


<h2>Portable roaster and grinder for lab-scale cocoa bean and nuts production</h2>
The IDB25 from DSC is a dedicated lab-line roasting and grinding solution for cocoa and nuts, with a design capacity of 15kg to 25kg per hour, depending on product and process.

This unit consists of an infrared toasting unit, a cooler/peeler unit, a grinding unit, and a sieving unit.

As well as cooling for cocoa beans, almonds and pistachios, the combined cooler/peeler can also clean toasted hazelnuts and peanuts.

The patented grinding system allows granulation without pressure or heat, retaining product quality, oils, and flavor compounds. It’s adjustable to provide grains above 4mm, 2 to 4mm, or flours of less than 2mm. In addition, it comes in all-stainless steel construction for strength and ease of cleaning.

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R&D roaster for cocoa beans

<span style="font-weight: 400;">The biggest challenge that small-scale cocoa processing manufacturers face is even and thorough roasting of individual cocoa beans. If you want to ensure that the flavor is preserved and all individual cocoa beans are thoroughly roasted and ready to be grinded or processed into fine liquor, the use of a state of the art cocoa roasting system is particularly advantageous.</span>


<h2>Ensure even and thorough roasting of individual cocoa beans</h2>
<span style="font-weight: 400;">The Cacao Roaster TCV5-I by Nemisto is a dedicated solution to the effective and consistent roasting of cocoa, coffee, and other beans with the use of hot air.</span>

<span style="font-weight: 400;">Weighing just 70 kilograms and with a size of just 55cm x 90cm x 125cm, this compact stainless steel roasting system is capable of processing batches of beans of up to 5 kilograms at a time, making it the perfect solution for small scale or entry-level production.</span>

<span style="font-weight: 400;">Moreover, the unit has the ability to cool off the finished product in the same equipment, making the meeting of processing requirements for a range of different beans very efficient.</span>

<span style="font-weight: 400;">This model, in particular, is designed to be extremely safe and can be operated with ease without any risk of injury to the operator. Due to the compact stainless steel design, all potentially dangerous parts of the unit are hidden away from immediate access by the operative. Furthermore, this system is integrated with a sophisticated control unit with automatic fire ignition and temperature display for achieving a higher quality end product.</span>

Entry level cocoa roaster

Moisture considerably depletes the shelf life of nut products. At the same time, however, manufacturers want to retain the oil content that gives nuts their aromas and nutritional benefits. Keeping a precise temperature control that ensures both qualities is a primary challenge in nut roasting processes.


<h2>Accurate temperature control and efficient roasting for different types of nuts</h2>
The TFS Series by Tecno 3 comes with 3 different nut roasting stages (drying to eliminate moisture, roasting, and cooling down). Thanks to independent drying and roasting chambers, the nut is treated in a delicate manner to preserve its structural characteristics.
Built for vertical functionality, the machine is compact and offers easy accessibility. Moreover, the roasting and drying processes can be automatically managed by the PLC. The machine reaches a maximum capacity of over 2 tons/hour and starts at 100kg/h.

Industrial Nut Roaster

Find production technology for Nut roasting, and connect directly with leading machine manufacturers worldwide

Nut roasting

Which nut roasting equipment do you need?

Compact cylindrical roaster for beans, nibs and nuts

R&D roaster for cocoa beans

Entry level cocoa roaster

Industrial Nut Roaster

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