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Maker - Product Challenge

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Changemakers

Fuel Separation Equipment

Industry sees a future powered by hydrogen fuel. The chemical element is an excellent energy carrier that could significantly reduce carbon dioxide emissions across sectors without upending economic models. The tricky part, however, is extracting it in its pure form.

Hydrogen

As the worldwide demand for power keeps growing, the energy sector is diversifying its mix of sources. Pellet fuel offers a fossil-free alternative suitable for industrial and domestic sectors. But turning raw biomass, into pellets that comply with standards is a specialized process. Pellet fuel manufacturing equipment combines materials and additives to produce pellets of uniform size, density, and moisture content.

Pellet fuel

Sulphur

Building a fire with wood sticks and logs is one of the most wholesome experiences. But it would take a lot of trees to heat up our homes. Instead, the fire-stoking power of plant material can be concentrated in a wood pellet, boosting its burning efficiency. However, wood pellet making equipment and machinery involves more than just the compaction of sawdust. Processing high-quality pellets from biomass can be as intricate as loading a fire-lay.

Wood pellets

riera-nadeu-general-brochure-pdf

Riera-Nadeu-general-brochure.pdf

reira-nadeu-super-centrifuges-pdf

Reira-Nadeu-super-centrifuges.pdf

The waste oils from cooking in your kitchen could be transformed to biodiesel. Oily biomass such as soybean, animal fats, or recycled grease make excellent feedstocks to produce high quality alternative transport fuel. Materials are combined with an alcohol in a transesterification reactor that converts the mass into crude biodiesel. The finished product is a low-sulfur, biodegradable fuel that can be used in its pure formulation or in petroleum diesel fuel blends.

Biodiesel

Sterilizable

Full opening doors

Reliable, simple, and compact design

Biomass

Chemical

Feed

Industrial Separation Equipment

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

Connect directly with world leading manufacturers of industrial separation equipment and find technology to build or improve your production line.

Separation - Making.com

Industrial Separation Equipment - Making.com

Due to their potential hazardous nature, chemicals are classified for proper identification and safety during production. Chemical classification depends on their properties, structures and functions. In the chemical industry, you can regard them as basic chemicals such as acids, chemical products to produce plastic materials and finished chemicals for use in cosmetology. As a manufacturer or engineer, you want to know their reactivity when using chemical processing equipment.

Chemicals

We continuously talk to suppliers of feed processing technologies that have important know-how on how to create the smarter, better, and greener feed products we need to kickstart a better tomorrow. Are you into making animal feed or pet food and looking for ways to improve your production process? Let’s navigate the world of feed production technologies together!

Energy is constantly changing, but it finds rest in a fuel. Once exposed to heat, though, these natural materials release their captured energy. Every aspect of everyday life – from manufacturing to digital services – is powered by the mastery of this complex conversion from fuel to energy.

Fuel

Liquid

Process

Safety &amp; Environment

Continuous

Industrial centrifuges are widely used for mechanical solid-liquid separation of components in the pharmaceutical and chemical industries. This is achieved by rapidly rotating the contents within a container to separate fluid of different densities or to remove liquids from solids.

Centrifuging

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

Purification is the removal of contaminating substances and by-products to increase the level of purity of the desired substance. Considerations for choosing a suitable purification system in the industry, include the physical state of the mixture, the desired product, required level of purity, the type of mixture, heat sensitivity of the product, number of purification steps needed, and the production volume. Industrial purification systems are used for the production of pure water in the food pharmaceutical and biotech industries.

Purification

liquid

Some industries, such as petrochemical, generate large volumes of oily wastewater due to the amount of oil used. Oil and water separation is a big

Water oil separation centrifuge - Making.com

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The marketplace for finding innovative production technology

Making.com

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Solid-liquid filtration solutions

Landline telephones in the 1980s were minimalist gadgets that kept getting slimmer in the 1990s. In contrast, cell phones in the same period were bulky and cumbersome. And once they lost their charge, they turned into a giant paperweight. Then came a revolution in batteries and automation with lithium-ion battery manufacturing equipment. Mobile phones packed more power, recharged faster, and endured more recharge cycles. Above all, they were light and small, making cell phones the inseparable companions they are today. But Lithium-ion batteries power much more than phones. As a result, the world is seeing steady growth in battery manufacturing equipment and lithium-ion production lines.

Lithium-ion batteries

Plastic pollution is one of the biggest climate-related problems mankind has. So what are your options? A bioplastic machine can help create an alternative to traditional plastics. Bioplastics, differently from regular plastics, don’t cause environmental contamination. Also, they don’t contain harmful ingredients and additives. Even with these benefits, the annual production of bioplastics is still less than one percent of all plastic making. However, the market is witnessing steady growth due to a rise in demand.

Bioplastics

Forged metal objects appear seamless, simple items. But as the use of metals changed over time and constructions became more intricate with additive manufacturing, a new way of processing materials surfaced. Metal powder manufacturing replaces the classic blacksmithing techniques, reducing scrap waste in the meantime. The final metal products, however, retain that shiny allure of the archetypal metal pieces.

Metal powder

Unlike natural resins, synthetic resins produced in the industry make up 30 to 60% of plastic composition. Silicone resins, gum arabic, epoxy resins, acrylic resin and carrageenan are some of the different types of synthetic resins that exist. You manufacture them using the chemical polymerization process. Synthetic resin making equipment can help you with that.

Synthetic resin

Painting as an integral aspect of the human tradition dates to thousand years ago. Of the many properties of the product, the drying time is important to consumers. The thickness of the paint and environmental factors like humidity affect this parameter. Paint manufacturing equipment must include a humidity test chamber to assess the behavior of paint under different weather conditions.

Paint

The ubiquitous plastic shopping bag was first designed as a reusable carrier. Its inventor, Sten Gustaf Thulin, will have been appalled to see his creation turn into a single-use object. But this disposable tendency is common to all plastic materials, from screw taps to milk carton lining. With plastic recycling equipment, however, plastic waste can be reprocessed and given a second lease of life.

Recycled plastic

The inventor of the lithium-ion battery predicted that solid-state batteries would become commercially available by the mid-2020s, making them an attractive option for energy storage in a wide range of applications, including electric vehicles. This battery type promises a marked improvement in safety, power, and environmental impact compared to current battery packs that use a liquid electrolyte. However, recent breakthroughs in the lab don’t automatically translate into mass production. The complex processing requires specially-designed manufacturing technology to make solid-state batteries a real solution, especially for the automotive industry.

Solid-state batteries

Patented heel volume filtration system allows maximum filtration of fluids

Self-cleaning feature means less downtime for maintenance

Wash-phase spraying of cake uses less wash liquid than conventional washing

Fully enclosed system, no contact from the operator or external debris

Unique concave-convex candle element design (cloverleaf shape)

Filtration Systems

Mineral

Pharmaceutical

The battery revolution is as old as the industrial revolution. But batteries only emerged as a viable power source with lithium-ion solutions in the last quarter of the 20<sup>th</sup> century. Today, anything from power tools to automobiles runs on batteries, but advances in battery making equipment are eyeing more ambitious undertakings. Will we ever see battery-powered container ships? Will Battery Energy Storage Systems grow grid-scale successfully? Production technology is steadily moving towards this vision.

Batteries

Can it be said that we live in the Plastic age? Basically, yes. From pillows over toothbrushes, and packaging to utensils, plastic is a widely used material in our day-to-day lives. But what is it? Plastics are synthetic or semi-synthetic materials built of polymers that are easily shaped into various structures with the help of plastic processing equipment such as extruders and molders.

Plastics

Industrial filtration equipment separates solid matter from liquid by using a filter medium. The filter allows only the fluid to pass through but retains the solid matter. The choice of filtration equipment depends on the particle size, the consistency of the mixture, and the nature of your product.

Filtration

The FUNDABAC, from Dr. Mueller, is a self-cleaning filtration system for various industrial applications such as chemicals

Separating solids from liquids by filtration requires frequent cleaning or replacement of the filter medium during maintenance to keep an optimum volume

Self-cleaning candle filtration system - Making.com

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Gypsum is a naturally occurring mineral that serves many purposes, with the United States producing the largest crude gypsum in the world. Cover walls, ceilings, plasters, fertilizers, cosmetics and some foods: gypsum’s vast applications granted it the recognition of "wonder mineral". Gypsum making equipment helps in making gypsum powder or board for industrial use.

Gypsum

Ease of cleaning and simple maintenance, therefore predestined for use when the product is changed frequently

Suitable for off-line and in-line mode even with high airflow rates

Intensive dispersing power

Controlled flow pattern

Wide cut point range from 5 µm to several 100 µm

Classifier mills combine a grinding/milling system with a particle size classifier which continuously recirculates over-sized particles back into the grinding zone. The classifying action ensures a uniform final product with a narrow particle size distribution. Important considerations for choosing a classifier mill include the desired particle size, the maximum particle size variance allowed, and the physical properties of the material.

Classifier mills

Cosmetic

Metal

Ceramics are defined as inorganic and non-metallic materials. Tthey are typically brittle, hard, and elastic as well as resistant to heat and corrosion; in fact, after shaping them into the desired shape, they are heated in an oven called kiln at very high temperatures (1,000 °C to 1,600 °C). Kaolinite and aluminum oxide are the best-known examples of ceramics.

Ceramics

According to a legend, Cleopatra soaked her sails in her perfume so that Mark Antony could smell her ships before they arrived. This is to say that, from soaps and shampoos to perfumes, conditioners and pomades, cosmetics have always been highly valued and used for their properties of aesthetic enhancement. Cosmetics are a broad class of topical agents applied for various purposes such as cleansing, protecting, beautifying, or otherwise altering your appearance. As a result, a wide array of processing equipment is used in the cosmetics industry.

Cosmetics

We carry dozens of metals around every day. The ubiquitous smartphone is built with no less than 20 metals, each with specific behaviors and purposes. Metals are a pervasive class of materials that have defined entire eras of human development. It is no exaggeration to say that metal processing equipment is the core of our metallic world. But, paradoxically, this manufacturing technology itself is mainly made of metal.

The nearly 5,000 known minerals on earth share some characteristics to be classified as minerals – they are inorganic, solid, naturally occurring elements and have a particular chemical formula and an ordered internal geometric structure. However, minerals are not all the same. One way to divide them is based on their physical characteristics such as hardness, luster, color, and shape. For example, the diamonds we use to make jewelry are very hard minerals while talc is a soft mineral; gold is a shiny mineral while others are less so.

Minerals

Eating is more than just nutrition, but we have found ways to increase the nourishing power of our foods. Nutraceuticals manufacturing, from vitamin C powder and probiotics to omega 3 oil, is a concentration of natural ingredients and health supplements that complement our diets. While dietary supplements are not quite haute cuisine, the process of extraction and purification is no less a blend of science and art.

Nutraceuticals

Pharmaceutical powders provide longer shelf life and better stability than liquid dosage forms. But the processing of pharmaceutical powders is crucial for growing segments besides pharmacy. Functional foods and cosmetics formulated with active ingredients and excipients depend on powdered forms to fulfill their promises.

Pharmaceutical powder

Pharmaceutical developments walk side by side with health advances to provide new medicines, treatments, and therapies that have increased life quality and extended life expectancy by years. Pharmaceutical manufacturing equipment helps deliver products to a great deal of the population, but there’s a significant share that doesn’t benefit from them yet. Over 2 billion people cannot get the medicines they need, according to the United Nations Industrial Development Organization, and local production might be a way to provide for these people.

Pharmaceuticals

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

Classifying

solid

The MikroClassifier CC air classifier from Hosokawa Alpine is a high performance classifier and it can be easily integrated in-line into a grinding system or can be employed off-line as an independent classifying system.

For ultrafine classifying operations in inline mode of all types of fine to medium-fine products, such as acrylate, epoxy-polyester, gypsum, plastics,

High performance classifier - Making.com

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Some people call it Lucerne; others call it Alfalfa. But whatever its popular name, the botanical species Medicago sativa remains one of the most important forage crops. Thanks to its high nutritional value as animal feed, demand, and production of alfalfa meal are rising exponentially. The global alfalfa market is projected to grow at a CAGR of 5.2% between 2022 and 2027.

Alfalfa meal

Plant waste

Silica sand

Few inventions in the history of civilizations have been as pervasive and impactful as that of paper, some 2,000 years ago. But the sheets used in documents just a few centuries ago seem like a different material compared with the paper products of our times. The refined stock that makes anything from egg trays and tissue paper to diaper linings needed other inventions to come about. These innovations are their own class of process equipment: paper pulp manufacturing technology.

Paper pulp

Handle tree stumps, logs, recycled wood, and other commercial and industrial wastes in your fuel stream

Separate metal, stones, oversized particles, and other contaminants from your fuel stream before exposure to the rest of your equipment

  All equipment designed for robustness and ease of maintenance

Equipment is provided as a complete solution tailored to the specific needs of your process

Continuous milling is a flow production method used to grind materials without interruption. It is often used in the production of foods, cosmetics, pharmaceuticals, chemicals, and minerals. The material to be processed flows in at one end and the milled output flows out at the other in a continuous process. By choosing the right combination of milling technology and processing power you can obtain the desired particle size distribution in an uninterrupted stream.

Continuous milling solutions

Industrial metal detectors are used to check production processes for the presence of metal fragments that may find their way into the process via raw materials or due to machine failure. Choosing a suitable metal detector involves consideration of, for example, the type of container, physical form of the product, speed of the production line, desired accuracy of detection, and other related checks that must be performed on the product simultaneously.

Industrial metal detectors

Screeners

Logistics

Crushing is the process of applying an amplified force to a material to break it down into smaller pieces. A crusher is a machine designed to crush large chunks of material into smaller bits or a powder. They are used to reduce mineral rocks to smaller rocks, gravel, or dust. They are also used to reduce the size of waste materials for easier disposal/recycling or to reduce the size of a solid mix of raw materials. Crusher equipment selection depends on the physical properties of the material to be processed, the in-feed size, and the desired output particle size.

Crushing

Milling machines are used to reduce the size of material by cutting, crushing, or grinding it. The choice of industrial milling equipment depends on the industry and the materials to work with. Besides, there is a significant difference between those aimed to remove layers from metal or other materials workpieces and those designed to reduce particle size for materials that come in bulk.

Milling

A shredder is used to reduce the size of various materials through the cutting action of its contra-rotating shredding rollers or knife shafts. Industrial shredders come in many different designs, sizes, and variations. Shredders are best used for the disposal of used tires, scrap metal, car wrecks, garbage, recycling of plastics, paper, and shredding of various foods such as cooked cereals. The choice of a suitable heavy duty shredder depends on the properties of the material to be processed, the desired shred size, the size of the in feed material, and the volume of material to be processed.

Shredding

Robust and easy to maintain screening and pre-processing equipment for biomass energy conversion

Biomass fuels come in many forms and often include impurities that can damage equipment and cause process disruptions.  Successful biomass energy

Solid biomass screening and crushing equipment - Making.com

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andreotti-impianti-biofuel-production-plant_brochure-pdf

Andreotti-Impianti-Biofuel-production-plant_Brochure.pdf

Glycerine is a water-soluble liquid mix of alcohol and sugar. It is a by-product of the oil and fats industry that offers added value to various industries. There are three ways to process it: transesterification, saponification, and fat splitting (hydrolysis). In 2020 these 3 forms of glycerine production reached around 4 million metric tons, with a global market of $1.68 billion.

Glycerine

Oleochemicals

Low steam consumption

User-friendly operation

Low COD values (final monoglyceride content as low as 0,6 %)

The essential objectives of containment systems are personnel protection and preventing the release of toxic or infectious material into the environment. Containment is also used to prevent a product or sample from contamination by the external environment. In the chemical and pharmaceutical industries, containment solutions are used to protect the personnel from the leaking of airborne particles of hazardous substances, as powders or liquids are handled or transferred during processing.

Containment

Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

Industrial extraction equipment unlocks the valuable compounds hidden away in natural materials. Automated extraction equipment is applied in the pharmaceutical and cosmetic industries to extract active compounds from medicinal plants or herbs. For example, extracting cannabinoids from cannabis plants. But the process is also fundamental to the food industry, recovering various components like aromas, oleoresins, and proteins.  Considerations for selecting suitable extraction technology include the type of plant material to be processed, the extract's heat sensitivity, and the production volume.

Extraction

As a biofuel producer, making biodiesel from several types of treated vegetable oils or animal fats gives you more flexibility. Using different raw

Production plant for biodiesel - Making.com

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andreotti-impianti-oilseeds-preparation-plant_brochure-pdf

Andreotti-Impianti-Oilseeds-preparation-plant_brochure.pdf

The rapeseed flower evolved high concentrations of substances that are anti-nutritive at best and toxic at worst. But new varieties developed in the 1970s lowered the content of glucosinolates and erucic acids. From then, the use of oilseed rape spread to several applications, from edible oil to biofuel to animal feed. Rapeseed oil processing technology has thus become foundational to industries spanning food production, energy, cosmetics, and pharmaceuticals.

Rapeseed oil

Only about 6% of the soy produced globally is directly consumed by humans, typically as edamame beans, tofu, or soy milk.  More than three-fourths of global soy production goes to animal feed. The rest is processed by soybean meal technology into oils or used for biofuels and other industrial processes.

Soybean meal

Easy to maintain and cost-effective

High-quality oil yield

Low product loss and utility consumption

A pellet mill is a type of mill used to make small, round, compressed, pellets from powdered materials. Selection of a suitable pellet mill requires consideration of the desired pellets size and shape, nature of the material to be processed, ease of cleaning, and the scale and mode of pellet production. In the animal feed and pet food industries, pellet presses are used to combine various nutritional ingredients into each pellet. In biomass combustion, a pellet mill is used to increase bulk density and provide a consistent, easy-to-handle input product made from raw materials such as sawdust.

Pellet Mills

Food

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Whether for personal consumption or agricultural purposes, you process seeds to make them clean and maximize yield. Seed processing equipment includes the steps of polishing, threshing, separation, sorting, and drying. Some cases require additional processes. For example, the extraction of the seed from fruits or vegetables. Or, pressing the seed to extract oil.

Seeds

Industrial cleaning equipment is used to wash or disinfect machinery and the production/warehouse area. It may also be used to sterilize the product, equipment, tools, floor or work surfaces and to purify or clean the product by removing impurities. Choosing a suitable cleaning system depends on the type of product or equipment to be cleaned, the sensitivity of the product to heat, pressure, and chemicals, and the level of sterility desired.

Cleaning

Almost all manufacturers will require industrial storage systems and solutions at some point during their production process. The raw materials that go into your products need dedicated storage solutions to protect them from spoilage and contamination before they enter the manufacturing cycle. Storage usually refers to particular storage space. For example, having enough warehouse storage. Or clearing out a production facility for more floor space.  However, in this case, we are referring to the equipment and solutions that make storage manageable and easier. Such equipment includes solutions such as storage racks, pallet racks and shelving systems. These are just some of many storage options available to manufacturers. Advanced technology facilitates the management of heavy duty and high density tank and silo systems by automating the delivery system and linking it with the rest of the production line.

Storage

When producing customized flakes, pressed cakes, or other oilseed products, the oilseed preparation value chain differs from one seed to the other. For

Oilseeds preparation plant - Making.com

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<h3>Going bio with primary fuels</h3>
Natural resources like bitumen or coal have long been used to generate heat and produce mechanical work. These primary fuels store energy that can either be used immediately or refined into a secondary fuel without causing any energy loss in the process.

Fossil fuels account for <a href="https://ourworldindata.org/grapher/global-primary-energy?country=~OWID_WRL" target="_blank" rel="noopener">over 85%</a> of primary energy consumption globally. In the last decade, however, alternatives such as <a href="https://making.com/products/biomass" target="_blank" rel="noopener">biomass</a> and modern <a href="https://making.com/products/biofuels" target="_blank" rel="noopener">biofuels</a> have been making modest but steady inroads.

Secondary fuels are produced to maximize their potential for combustion. Their prominent characteristics are derived from primary fuel using a process of distillation and refining.

These so-called artificial fuels are distributed for both industry and domestic use in solid states (e.g. charcoal) liquid (e.g. gasoline), or gas (e.g. methanol). New methods are producing more environmentally-responsible fuels such as ethanol or sustainable aviation fuel (SAF) that reduce the reliance on fossil fuels.

Making the most of raw resources with artificial fuels

<h3>How fuels came of age with the combustion engine</h3>
Secondary fuels were developed with the arrival of the combustion engines. In fact, early refineries used to <a href="https://www.kickassfacts.com/gasoline-and-oil-facts/" target="_blank" rel="noopener">discard petrol</a> as a waste material until technologies became efficient enough.

Today, most industrial applications, from trains to factory generators, rely on diesel compression engines. Concern over the ecological impact of diesel and limited raw resources, however, is encouraging sectors to pivot to sustainable alternatives such as <a href="https://making.com/biodiesel" target="_blank" rel="noopener">biodiesel</a>.

The combustion engine has literally propelled the industrial transformations in the last two centuries. The future, however, is looking to rely less on combustion and more on electrochemical reactions. Enter the fuel cell.

Fuel cells are versatile technologies that leverage <a href="https://making.com/hydrogen">hydrogen</a> to generate electricity and power. The cells are more efficient and, when green hydrogen is used, they emit no greenhouse gases. The only discharges are heat and water, which can both be harvested for other applications.

Fuel Separation Equipment

Which fuel separation technology do you need?

Water oil separation centrifuge

Self-cleaning candle filtration system

High performance classifier

Solid biomass screening and crushing equipment

Production plant for biodiesel

Oilseeds preparation plant

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