Turbo separator for Ddg agglomeration

Efficiently eliminate clumping and improve flow in your distillation process, ensuring consistent particle size and product quality for enhanced downstream performance.

Separates and Refines DDG Particles

The Turbo Separator – DDG Agglomeration from Scott Equipment Company is engineered to enhance your separation processes. It features a variable-speed shaft equipped with paddles that effectively rotate above a screen, breaking up clumps and ensuring a free-flowing product. This design ensures maximum separation efficiency while minimizing damage to the product particles.

Ideal for ethanol producers, distilleries, and breweries, this equipment is commonly used for processing dried distillers grains (DDG), brewer’s spent grains, and biofuel components. The Turbo Separator refines materials into fuel ethanol, animal feed pellets, and biodiesel additives. It’s designed for continuous operation, fitting seamlessly into pre-processing, processing, and cleaning stages.

Engineered for integration, it offers consistent particle size reduction with its continuous variable-speed operation. The system supports efficient cleaning and maintenance, ensuring minimal downtime, and maintains high energy efficiency. Customizable configurations include options for different paddles and screen specifications, allowing tailored solutions for unique processing needs.

Benefits

  • Enhances product flowability, reducing transportation issues in bins and rail cars.
  • Increases profitability by transforming stored agglomerates into marketable products.
  • Supports continuous operation, optimizing production line efficiency.
  • Reduces maintenance costs with easy-clean design and durable components.
  • Customizable settings enable precise processing for diverse material requirements.

General


Applications
Distillers grains,Ethanol,Ddg (dried distillers grains),Brewers grains,Biofuel
End products
Dried distillers grains with solubles (ddgs),Brewer's spent grains protein concentrate,Fuel ethanol,Animal feed pellets,Biodiesel additives
Steps before
Storage,Mixing
Steps after
Loading,Packout,Transport
Input ingredients
stored DDG,agglomerates,lumps
Output ingredients
free-flowing finished product,desirable product,marketable product
Market info
Scott Equipment is known for its expertise in custom-designed industrial mixing and processing equipment, catering to diverse industries with a strong reputation for quality, innovation, and customer-focused engineered-to-order solutions.

Technical Specifications


Shaft Speed
Variable-speed
Shaft Type
Fitted with paddles
Separation Efficiency
Maximum separation
Product Damage
Minimal damage
Screen Type
Above rotating shaft
Discharge Method
Secondary discharge to remove contaminants
Output Quality
Free-flowing finished product

Operating Characteristics


Working mechanism
Variable-speed shaft with paddles
Integrated steps
Agglomeration removal and product flow enhancement
Automation level
Variable-speed control
Batch vs. continuous operation
Inline Continuous

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Footprint
Compact design suitable for industrial use
Shaft type
Variable-speed
Screen configuration
Above a screen area
Paddle configuration
Fitted with paddles
Discharge method
Secondary discharge available
Agglomerate removal
Removes lumps and clumps

Custom Options


Variable-speed shaft
Yes
Paddle configuration
Customizable
Screen configuration
Customizable