Manure biogas plant for agricultural sector

Transform animal waste into renewable energy and nutrient-rich bio-fertilizer, enhancing sustainability and reducing environmental impact with this highly automated and large-scale manure biogas plant.

Processes Manure to Produce Biomethane and Bio-fertilizer

The Manure Biogas Digester with Upgrading System is designed for agricultural and dairy operations aiming to convert waste into valuable resources. Leveraging over 30 years of research and development, this system efficiently uses anaerobic digestion to produce both biomethane and bio-fertilizer. It incorporates advanced mixing technologies and a heat recovery system, ensuring high-energy efficiency and operational effectiveness with a biomethane production capacity of up to 40 Nm3/hr at 99.5% efficiency. The system is highly automated for continuous, large-scale operation and can integrate directly into existing energy management systems via PLC controls. Constructed with durability in mind, the system features patented insulated membrane roofs for enhanced thermal performance and in-tank H2S removal to manage odors. Engineered to handle diverse types of manure, it supports sustainable practices and contributes to emissions reductions by offering an alternative revenue stream through energy grid injection. Available with flexible contracting options, it caters to specific customization needs, backed by comprehensive engineering support for optimal adaptation to specific farm environments.

Benefits

  • Generates additional revenue through renewable energy production and byproduct sales.
  • Supports sustainability initiatives by reducing carbon intensity scores.
  • Minimizes operational costs with automated, continuous processing.
  • Enhances waste management by converting manure into low-odor, nutrient-rich fertilizers.
  • Reduces reliance on chemical fertilizers, contributing to environmental conservation.

General


Applications
Sustainability programs,Farming sector,Renewable energy production,Waste recycling,Agricultural businesses
End products
Organic waste reduction,Renewable electricity,Nutrient-rich soil additive,Biomethane,Bio-fertilizer
Steps before
Manure collection,Anaerobic digestion preparation,Heat supply setup
Steps after
Biogas upgrading,Biomethane injection into grid,Bio-fertilizer production
Input ingredients
manure,cow manure,pig manure,poultry litter
Output ingredients
biogas,biomethane,renewable energy,bio-fertilizer,nutrient-rich bio-fertilizer
Market info
HoSt is known for designing and manufacturing biogas plants, biomass energy systems, and waste-to-energy technologies. They have a strong reputation for sustainable energy solutions and innovation in renewable energy sectors.

Technical Specifications


Automation
High degree of automation
Heat recovery system
Included
In-tank H2S removal
Yes
Biomethane production
Up to 40 Nm3/hr
Efficiency
99.5% biogas upgrading system
Digester mixing technologies
Advanced
Insulated membrane roofs
Patented double membrane

Operating Characteristics


Automation level
High degree of automation
Batch vs. continuous operation
Continuous
Flexibility in contracting
Separate components or turnkey system
Heat recovery system
Integrated
Digester mixing technology
Advanced mixing technologies
H2S removal
In-tank
Patented insulated membrane roofs
Yes

Material Compatibility


Biological compatibility
Yes
Corrosive resistance (e.g. acids)
Yes
Abrasion resistance
High
Cleanability
Easy
Density/particle size
Variable

Physical Characteristics


Footprint
Varies by plant size and configuration
Tank Shape
Customizable for manure type
Tank Size
Designed based on manure input capacity
Feed Method
Automated feeding system
Discharge Method
Automated discharge system
Roof Type
Patented insulated membrane roofs
Mixing Technology
Advanced digester mixing technologies

Custom Options


Automation Level
High Degree of Automation
Control System
PLC-controlled
Integration Possibilities
Turnkey System or Individual Components
Mixing Technology
Advanced Digester Mixing Technologies