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Almonds drying Equipment

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

From being grown in the field to roasting and slicing, the manufacture and processing of almonds is a multi-tiered operation. After removing their hull, also known as almond hulling, you can process almonds in various ways to achieve the requested consistency. Whether you chop the almond, finely mill them or turn them into almond milk, they require special care and equipment for nut processing.

Almonds

When you are processing chocolate, after the conditioning and fermenting of cocoa, the following step is to roast it in order to extract all the aromatic properties and the cacao butter.


<h2>Gentle roasting at low temperature for excellent and uniform flavor</h2>
The Continuous Roaster Typ KR from Duyvis is used for drying or roasting of cocoa beans and alkalized nibs, as well as for the treatment of nuts, almonds, pumpkin seeds and oily fruits.

With the continuous bean roasting system, the shell protects the nib from over roasting, ensuring all flavours are retained in the nib, gentle roasting at low temperature for excellent and uniform flavour development at temperatures from 130 to 140° C for pre-drying or 170 to 180° C for the roasting process.

The roasters can be adjusted to process any kind of bean-type and origin, and is suitable for 24/7 production. Due to a low roasting temperature the exhaust air has a lower concentration of odor. The nib roaster has a cooling section to bring the nibs down to the ideal temperature for liquor grinding.

Continuous cocoa bean roasting line

Traditional drying methods are often slow and can actively damage ingredients, reducing the final product quality. New infrared technology can enhance or replace traditional drying to increase throughput and improve ingredient and product quality.


<h2>Infrared drying solution to increase efficiency and improve product quality</h2>
The Kreyenborg FS-IRD uses cutting edge infrared technology and can act either as a standalone dryer or as a boost for your traditional convective unit. As a booster it can increase your capacity by up to 50%. When used as an end-dryer, products will be automatically sterilized and stock protected.

Infrared light instantly heats the product from the inside, driving moisture from the inside out in a gentle way that doesn't damage the look, smell or taste of ingredients, even the most delicate. The gentle but constant tumbling motion is perfect for mixing of multiple ingredients, as well as ensuring even drying.

The Kreyenborg FS-IRD technology can dry products to a precise residual moisture value in minutes, rather than hours, preserving key characteristics like colour and flavour, as well as protein and vitamin structure. The use of infrared and lack of warm-up time means the FS-IRD is one of the most efficient drying methods available.

The FS-IRD can also be used to roast and coat products like nuts, seeds and spices, providing enormous flexibility.

Infrared rotating drum dryer

When designing a new chocolate line or experimenting with new ingredients for existing processes, the ability to have a scalable roasting solution is particularly advantageous. Precise and repeatable temperature and grinding settings are necessary, and the ability to have a portable unit makes for efficient use of space a distinct advantage.


<h2>Portable roaster and grinder for lab-scale cocoa bean and nuts production</h2>
The IDB25 from DSC is a dedicated lab-line roasting and grinding solution for cocoa and nuts, with a design capacity of 15kg to 25kg per hour, depending on product and process.

This unit consists of an infrared toasting unit, a cooler/peeler unit, a grinding unit, and a sieving unit.

As well as cooling for cocoa beans, almonds and pistachios, the combined cooler/peeler can also clean toasted hazelnuts and peanuts.

The patented grinding system allows granulation without pressure or heat, retaining product quality, oils, and flavor compounds. It’s adjustable to provide grains above 4mm, 2 to 4mm, or flours of less than 2mm. In addition, it comes in all-stainless steel construction for strength and ease of cleaning.

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R&D roaster for cocoa beans

For small scale production of cocoa beans and nuts, the use of traditional toasters is inefficient. Electrically powered infrared toasters allow small producers to toast nuts and cocoa easily, quickly and efficiently.


<h2>Smaller-scale, highly efficient electric nut toaster</h2>
The RI 700 from DSC is a highly efficient electric toaster for cocoa beans and nuts. Using infrared technology and enhanced insulation, the thermal performance of the RI 700 is excellent, reducing energy consumption and toasting time.

The toasting chamber is fully computer controlled, ensuring optimal temperatures that toast nuts evenly and from the centre, while gently moving the product without damage. Loading of the chamber can be automated by using optional elevators.

Once the toasting is complete, the nuts or cocoa beans move to the cooling chamber. Cocoa beans, pistachios or almonds are quickly and gently cooled, while peanuts and hazelnuts are also peeled and cleaned.

The throughput of the unit is 9kg to 25kg per hour, depending on the raw product, and the average toasting time is 25 to 35 minutes.

The entire unit is constructed of AISI 304 stainless steel for strength and easy cleaning and maintenance.

Entry-level infrared nut drying machine

When processing large quantities of nuts or seeds, achieving consistent roasting and drying can be challenging. Inadequate roasting methods can lead to uneven quality, higher fuel consumption, and increased operational costs.
<h2>Ensures consistent and efficient nut roasting</h2>
The Telford Turbo-Flo Roaster is a state-of-the-art continuous nut roaster designed by AC Horn Manufacturing. It addresses the need for even, consistent roasting and drying of various nuts and seeds, including peanuts, almonds, and sunflower seeds. The Telford Roaster features advanced processing technology that guarantees uniform product quality ton after ton. Moreover, it is engineered to maximize fuel efficiency, significantly lowering operating costs. The roaster's robust design allows for flexibility in material types and volumes, with available models providing outputs ranging from 75 lbs/hr to 9,925 lbs/hr. Optional infeed and exit conveyors are also available to streamline the processing workflow.

Continuous nut roaster for large-scale nut processing

Chia seeds have ancient origins and are native to Central America, where they have been consumed for centuries. The chia plant, scientifically known as Salvia hispanica, is a member of the mint family and is native to regions of Mexico and Guatemala. After harvesting the seeds must be thoroughly cleaned and then dried. The sieving process comes next and is important to remove any further impurities. Full of dietary fiber chia seeds make a great addition to smoothies and breakfast puddings.

Chia seeds

Pistachio nuts offer several health benefits and are very nutritious. The most common way they are enjoyed is when they are roasted or eaten raw. Generally, pistachios are harvested when the shell splits. They are mechanically shaken and caught in a tarp. Furthermore, you can hull and dry them properly before roasting. To achieve all of this, you will need special pistachio processing equipment

Pistachios

In Ancient Rome, hazelnut plants were valuable gifts as it was believed to bring happiness. In modern days, hazelnuts still bring happiness, mainly in the form of Nutella. While most nuts are botanically classified as fruits, hazelnuts are, along with chestnuts and acorns, <em>true nuts. </em>Once harvested, the nuts are dried and ready to be processed in various hazelnut processing equipment.

Hazelnuts

Cashews come from a tropical tree native to Central America. They have become prominent and your nut mix will not be complete without them. The cashew processing method involves roasting, shell drying, peeling, grading, fumigation and packaging. You have to conduct these processing methods with care to obtain quality cashew nuts. In order to achieve this, you'll need the appropriate machinery for your cashew processing plant.

Cashews

The average corn cob has 800 kernels, but each of those comes from one tiny grain. The quality of corn farming rests on the conditions of foundation lots. And these depend on the integrity of the process. Corn seed processing equipment prepares the grains so they can grow into multiple products ranging from food to energy to cosmetics.

Corn seeds

Masterpack Group is a leading developer of high-end packaging solutions for big bags, and flexible intermediate bulk containers (FIBCs) used to protect, store and transport bulk and delicate goods worldwide.

When storing your nuts, seeds, and milk powders in bulk, the big bag sizes usually range from 250 kg to over 2,000 kg. <a href="https://www.masterpackgroup.com/">Masterpack</a> has now come up with a smaller alternative. We spoke to Jos Smeitink, Director of Business Development, who introduced the compact modified atmosphere packaging (MAP).
<h2>The long-awaited compact MAP has a major impact on storing organic products</h2>
Jos explains that more and more people are opting for organically grown food, and MAP plays a pivotal role in storing these products.

“These companies cannot use any pesticides and they are plagued with insects that are eating away at the packed or the organic food products. The MA process of Masterpack Group will store food products under low oxygen, because of the low oxygen all insects in the FIBC will die,” says Jos.

However, the applications of compact MAP don’t stop here. Jos states that there is no specific industry or customer segment for the compact MAP and everyone looking to store their products in a modified atmosphere can use these bags.

“In general you could say that shelf-life, depending on your product, will be extended for six months to 12 months at least,” explains Jos.

Although for some products the shelf life can be even longer. For seeds, it can be even way over two years.
<h2>Super-fast processing of 25 kg bags with the easy cap</h2>
Masterpack’s innovations extend even further, as they have developed the easy cap, that you can apply to your compact bags.

“It’s much faster in handling, connecting the MA machine to the bag, and closing the valve. It’s called easy cap but it is actually a valve,” clarifies Jos.

Using it is as easy as it sounds: put it on the bag, and switch on the MA machine, when the process is done you can close the cap with its connector and then remove it. So there is no need to screw the cap onto the machine and then unscrew it later on.

So everything sounds compact and easy, right? We know that there is more to come from Masterpack and we’re staying tuned to see how they continue to innovate the packaging industry!

An organic way of killing insects! MA concept, now available for 25 kg bags

Food

A fresh salad with a walnut oil dressing or a peanut butter sandwich? A bag of roasted cashews or a pack of almond cookies? The common thread among these tasty treats is nut processing equipment. Not all nut ingredients are indeed nuts, botanically speaking. But the machinery that transforms shelled fruits, legumes, and drupes into fried snacks or a paste is similar. As for the food products, there is a nut recipe for every mood and occasion.

Nuts

Whether for personal consumption or agricultural purposes, you process seeds to make them clean and maximize yield. Seed processing equipment includes the steps of polishing, threshing, separation, sorting, and drying. Some cases require additional processes. For example, the extraction of the seed from fruits or vegetables. Or, pressing the seed to extract oil.

Seeds

When sealing large bags containing bulk products, a sealer must be reliable to keep the MAP safe in order to avoid products going to waste due to subpar sealing quality. Manual operation for sealing is still very common in the industry, but it is prone to error and inconsistent output. Automating the sealing process can minimize operator error and produce consistently secured sealing.


<h2>Automated complete sealing by single-button operation</h2>
The Automatic Spout Sealer, from Somsix, is a sealing system for large bags used in industrial applications. The system features automated, user-friendly controls where the sealing settings can be preset for a consistent output in every cycle. This method significantly reduces operator error over manual hand-operated sealers. The operator simply positions the spout in the seal mouth and presses one button to execute the sealing process, including the cooling necessary after heating for a complete and secured seal.

Automatic FIBC Sealing machine

Manufacturers requiring big bag packaging have specific sizes, shapes, and material requirements to ensure their products can be handled safely during transportation and storage. However, the FIBC manufacturing process is only sometimes considered sustainable since these big bags are made of polyethylene, which is difficult to recycle. An ideal solution would be working on preventing waste by producing custom-made big bags of the exact right sizes and shapes required by the manufacturer to save on excess offcuts and material costs and minimize production waste.
<h2>Preventing 10-20% of waste by producing big bags in custom shapes, sizes, and material</h2>
Masterpack Group, a leading expert in innovative packaging solutions for bulk materials, designed custom big bag containers used as packaging that provide increased protection, prolong product shelf life, and optimize storage space. FIBCs are available in different shapes, such as circular or U-shape. They can be equipped with specific liner materials like conductive, aluminum, anti-static, dissipative, metalized OPP, or whichever is best for your product. Liners also help protect products from oxygen, moisture, and other possible contaminants while providing safe filling and discharge. The FIBCs are hygienic, and the PE films used as liners are designed and fabricated according to the correct size, not cut to shape from a big tubular PE film. This method minimizes waste in the production of each liner.

Modified Atmosphere Big Bags

Products packed in large bulk bags, such as FIBCs, require vacuum pressure and accurate oxygen or nitrogen content control. Modifying the atmosphere inside the packaging by lowering oxygen levels to 1% or less can protect the products from molds and other microorganisms, as well as insects and rodents, resulting in a prolonged product shelf life.


<h2>Creating an atmosphere with oxygen levels below 1% inside your bulk bags</h2>
The Vacuum and Gas Injection Machine, from Somsix, is a system used to create the optimum atmosphere conditions inside FIBCs or large bags during the packaging of bulk products. The unit allows the operator to create a vacuum and insert the necessary gases in a single cycle to increase productivity. The procedure is done by removing air from a sealed container before injecting essential gases like oxygen, nitrogen, or carbon dioxide into that container. It can also reduce oxygen levels in FIBCs down to 1% or lower in a very short time.

The system has an integrated leak test at the end of each cycle to automatically check for possible leaks in every bag. This feature prevents costly and time-consuming errors. The entire system is built based on food-grade standards guaranteeing hygienic operation.

Vacuum and Gas Injection System for FIBCs

Basically, to make milk powder, you need to remove the water content from the liquid milk and turn it into powder. How to do it? After pasteurizing and homogenizing the milk, milk’s water content is removed through filtration, evaporation, and drying. You have then to cool and sieve it before filling the containers. Here's how you get milk powder.

Milk powder

While Modified Atmosphere Packaging (MAP) has long been synonymous with big bags and bulk storage, Masterpack is rewriting the rules, introducing a game-changing solution for smaller-scale packaging.
<h2>Store smaller quantities with the same quality</h2>
Picture this: delicate goods, once resigned to the constraints of bulk storage, now finding refuge in packages weighing a mere 10 to 35 kilograms. Thanks to <a href="https://blog.masterpackgroup.com/biofach-2024-compact-map-machine?hs_preview=KlMYPjuP-155211777607">Masterpack's innovation</a>, the benefits of MAP are now accessible to a whole new realm of products. With the technology, Oxygen content can be reduced to below 2% which results in a significantly extended shelf life for the packaged product. Without the need for chemical treatment, MAP is perfect for storing organic food.

And it's not just about the product; it's about the process. With Masterpack's easy cap technology, sealing and monitoring oxygen levels have been made even easier. The Compact MAP machine is purpose-built for handling these smaller packages with precision and efficiency.

From big bags to compact bags: use MAP in both

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

<span style="font-weight: 400">If Popeye needed spinach for his power, you need healthy snacks to boost your energy! From dried fruit chips to nuts and protein bars, healthy snacks have become more popular since the 2000s, and t</span><span style="font-weight: 400">he global healthy snack market will reach USD 98 billion by 2025. </span><span style="font-weight: 400">In the wide range of healthy snacks, raw fruits and vegetables appear as the main ingredient, and these snacks focus on the high protein content and reduced fat or carbohydrate percentages. Also, “less processed” and “less amount of added chemicals” are the primary trend in making healthy snacks as the clean eating movement began after the 2000s. </span>

Healthy snacks

Every year, more than 200 million FIBCs are filled with food for storage and transport. Products must be kept in the ideal conditions to maintain their quality from production up to packaging, storage, and delivery. By controlling oxygen levels during packaging and continuously monitoring the conditions in each package, food manufacturers can benefit from less waste within their supply chain, where up to 40% of the food waste occurs.


<h2>Remote monitoring of conditions inside each modified atmosphere bag to prevent waste</h2>
The Modified Atmosphere Sensor, from Somsix, is a monitoring device for oxygen levels and other conditions inside bulk packages. The device is available in 3 monitoring categories. The first category is called modified atmosphere (MA) sensors for FIBCs. It features remote monitoring of oxygen, temperature, and humidity wherever the FIBCs are located. The second category is a custom sensor, which monitors specific data or packaging applications based on client requests, while the third category is called basic manual probe, where a probe and a set of MA sensors are used for monitoring.

These sensors are mainly developed to allow monitoring of modified atmospheric conditions inside the packages in the most non-invasive and cost-effective way. All sensor caps are easy to install, provide accurate analysis, and monitor each bag every 6 hours. Data collected are sent directly to the operator through a software portal. The monitoring system also allows certification of product quality from departure to arrival.

Sensor for Modified Atmosphere FIBCs

Peanuts, also known as groundnuts are one of the most popular edible seeds in the world. You can eat them as-is or process them further into on-the-shelf products like peanut butter, oil, snacks, and soups. Depending on what you want to make, some peanut manufacturing processes include roasting, frying, boiling, grinding, pressing, and coating the peanuts.

Peanuts

Making.com is a new online platform that helps makers find production technology quicker by grouping it around the products they make.

<div class="RichText3-paragraph--withVSpacingNormal RichText3-paragraph Typography Typography--m">So much food loss occurs during processing that the phenomenon merited its own UN SDG (12.3.1a).</div>
<div class="RichText3-paragraph--withVSpacingNormal RichText3-paragraph Typography Typography--m"></div>
<div class="RichText3-paragraph--withVSpacingNormal RichText3-paragraph Typography Typography--m">Flexible Intermediate Bulk Containers have made transport storage and distribution much more secure. But they are not the final answer to food waste. Humidity, heat, and other atmospheric factors directly impact, and producers must keep an eye on them to prevent loss.</div>
<div class="RichText3-paragraph--withVSpacingNormal RichText3-paragraph Typography Typography--m"></div>
<div class="RichText3-paragraph--withVSpacingNormal RichText3-paragraph Typography Typography--m"><a class="PrimaryLink BaseLink" href="https://www.somsix.com/" target="_blank" rel="noreferrer noopener">Somsix</a> devised a system to do just that. An award-winning system, actually.</div>
<div class="RichText3-paragraph--withVSpacingNormal RichText3-paragraph Typography Typography--m"></div>
<div class="RichText3-paragraph--withVSpacingNormal RichText3-paragraph Typography Typography--m">The patented valve technology is fitted with intelligent sensors that monitor temperature, oxygen level, moisture, and a host of other elements in real-time.</div>

#Changemaker: FIBC with brains

Feed

Fruit pulp is a mass of pressed fresh fruit not meant for immediate consumption. Production of fruit pulp avoids wasting food and preserves the flavors and nutrient value of the fruit product. Processed fruit pulp is an ingredient in beverages, sauces, baby foods, jellies, smoothies, and bakery products.

Tradition and manufacturing procedures dictate the distinction between fruit juice, puree, and pulp. Still, naming and labeling are complex and depend on regulations, type of fruit, texture, consistency, preservation methods, and sugar or solid content (measured in Degrees Brix). Depending on your desired output, there are various fruit pulper machines for different stages of production that make the process quicker and more efficient.

Fruit pulp

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

<span style="font-weight: 400">Spice manufacturing is one of the world's oldest trading products. The word spice refers to any dried part of a plant other than the leaves and is used for seasoning and food coloring. Spices are made from dried barks, roots, berries, and twigs, while green leafy parts of plants are considered herbs. Well-known examples include cinnamon, chilies, star anise, ginger, garlic salt, turmeric, cumin, or pepper, as well as pre-mixed blends such as Masala, Five-Spice Powder, or Old Bay.</span>

Spices

Kreyenborg manufactures rotating drums equipped with infrared technology for various drying applications in the plastics, food, and chemical industries.

Herbs and spices play an important role in seasoning and preserving food when it comes to the increasing demand for tasteful and aromatic food products. To prolong the shelf life of herbs and spices and retain their characteristics such as taste, aroma, colour, dehydration is a commonly used method to reduce moisture content and inhibit the growth of microorganisms of fresh plants. However, industrially dried herbs and <a href="https://making.com/products/spices">spices production</a> is oftentimes faced with the challenge of quality e.g. lack of fresh-like aroma characteristics when it is compared with fresh herbs and spices.


<h2>Challenges of drying herbs and spices</h2>
Many drying techniques are available on the market with recent innovative development such as solar-hot air drying and microwave-vacuum drying in order to tackle the challenges of long drying time and high drying temperature. Infrared drying is one of the techniques that allows for a gentle drying process to maintain and improve the flavours and colours of herbs and spices. Infrared light can be automatically adjusted according to the product temperature, assuring no overheating occurs. Thus, sensitive herbs and spices can retain the volatile oil and aroma compounds.
<h2>All-natural process</h2>
Infrared heating and drying herbs and spices does not require gas or chemical, which is ideal for organic processing. Whether you are producing spices or herbs, this infrared dryer can help to retain flavours and natural properties of your product through gentle handling with infrared light. In the meanwhile, <a href="https://making.com/equipment/infrared-rotating-drum-dryer">infrared dryers</a> make sure that insects and larvaes are killed without damaging the protein properties. Its features such as no cross-contamination and easy-to-clean distinguish infrared roasting and coating dryer from other drying methods.

[embed]https://www.youtube.com/watch?v=ny-0jf9pYwE[/embed]

Infrared heating and drying organic herbs and spices

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Almonds drying Equipment

Which almonds drying technology do you need?

Continuous cocoa bean roasting line

Infrared rotating drum dryer

R&D roaster for cocoa beans

Entry-level infrared nut drying machine

Continuous nut roaster for large-scale nut processing

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