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Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

A toner is a fine powder located in printer and copier cartridges. One peculiar property the product is their ability to act like liquids. Toner manufacturing equipment sees to it that the particle size is between 5 and 30 micrometers to flow through the cartridge.

Toner

When you need to mix cohesive powders with liquids or melt binders and require a homogenous end-product, a high-shear mixer can be used.


<h2>High-speed, intensive paddle mixer and agglomerator</h2>
The Cyclomix® from Hosokawa Micron is a multi-purpose high-shear impact mixer. It combines different processes in one single machine and is the ideal choice for intensive thermal processing of high energy input; high degree of dispersion and homogeneity and ultra-short cycle times.
The mixing vessel is conical shaped and has a central rotor that rotates at a speed up to 30 m/s. The speed of the rotor creates centrifugal forces that push the product to the vessel wall where the shape of the vessel causes an upward movement.

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High-shear impact mixer

For continuous intensive mixing of fine and cohesive powders, a continuous high-speed paddle mixer offers the advantage of short residence times and accurate temperature control.


<h2>Intense continuous mixing with short residence times</h2>
The high-speed paddle mixer from Hosokawa Micron is a continuous horizontal paddle mixer with paddles located in a single helical or double helical pattern around the rotor shaft. This continuous paddle mixer has been developed for fine and cohesive powder applications. Capacities from 100 kg/h to 100 000 kg/h. Typical residence times range from 1 to 20 seconds. The system can be used for a wide range of applications, such as high-intensity mixing, coating, fine agglomeration or continuous reaction of powders with gases. It is capable of extremely high, heat transfer efficiency due to close contact between the material and the heated inside surface. Units can also be fitted with a heating or cooling jacket depending on the process requirements.

Continuous high-speed paddle mixer

When you have a very limited amount of powder available, you can still test your processes with the Hosokawa Picoline. The Picomix is the mixing module in the Picoline. It is a high-shear mixer that allows you to work with 30ml to 100ml batches.


<h2>Intensive and homogenous mixing on microscale</h2>
The mini Cyclomix from Hosokawa Micron is a high-shear batch mixer for dry powders in a miniature scale. It is the downsized version from the Hosokawa Cyclomix, which combines different processes in one single machine for intensive thermal processing of high energy input; high degree of dispersion and homogeneity and ultra-short cycle times.
Moreover, the speed of this mixer can reach up to 6,000 L /min, the maximum volume it can handle is 20-100mL, and the product batch should weigh approximately 20 g. The result of the unique composition of the mixing element is an intensive homogenous and quick mixing of the powder components.
<h4></h4>

Miniature scale high-shear mixer

Find production technology for Toner mixing, and connect directly with leading machine manufacturers worldwide

Toner mixing

Which toner mixing equipment do you need?

High-shear impact mixer

Continuous high-speed paddle mixer

Miniature scale high-shear mixer

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