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Maker - Product Challenge

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Changemakers

Makeup Packing Equipment

A cosmetic foundation comes in a powder, cream, or liquid form. And did you know that the liquid form came about because women in the 30s and 40s didn't want to wear stockings? So to cover up their legs, they turned to leg makeup, which played an essential role in our liquid foundation formula. The foundation making process involves balancing the oil and water phase interactions during the formulation stage, mixing ingredients, and packaging using a liquid foundation filling machine.

Cosmetic foundation

If you want to make your eyes more attractive and add depth and dimension to them, applying color to your lids is what it takes. Eyeshadow serves this purpose and is available in powder, liquid, pencil and mousse form. In an eyeshadow production line, compact eyeshadows are produced by grinding and mixing powders before compaction, whereas molded eyeshadows are made from waxes and oils mixed with pigments and then poured into molds. Instead, by mixing oils, gelling agents, elastomers, and pigments you can make a mousse eyeshadow.

Eyeshadow

Looking beautiful is hard work. Queen Elizabeth I knows this well. Just think she used so many cosmetics and makeup containing toxic materials, especially lead-based face powder, that she even died from them. Today fortunately, you no longer need lead to make face powder. Simply mix pigments, fillers, dry and wet binders, and compress the mixture using a powder compacting press. Then the face powder is ready to be applied using a powder puff.

Face powder

Invented in 1930 by Max Factor to give movie actresses' lips a brighter, more glossy look, lip gloss is a must-have for kids and adults alike. If you think about it, it's the first makeup product a little girl plays with. Making lip gloss involves the use of lip gloss making equipment for several steps such as melting, mixing and packaging.

Lip gloss

In America was estimated that $1,780 is the number that an average woman spends on lipstick during her life. Putting color on your lips apparently comes at a price and it is $1,780. Making lipstick involves pigment milling, melting of waxes, mixing of ingredients like oils and alcohol, molding and last but not least filling and packaging. Besides ingredients, what lipstick making equipment do you need?

Lipstick

Mascara is a cosmetic makeup used to thicken, lengthen and darken your eyelashes to give brighter, bigger-looking eyes. Made of coal dust and petroleum jelly, the first mascara formula was created during the Victorian era, as Victorian ladies were so vain to spend hours upon hours beautifying themselves. The mascara manufacturing process known today includes the anhydrous and emulsion methods in which both involve a base mixture of pigments, waxes, and oils.

Mascara

Just when you think you've seen it all, you come to find out that there's nail polish on the market that costs $250,000. Yes, you got it right; two hundred fifty thousand dollars. And to think that the nail polish was originally a cocktail of beeswax, egg whites, gelatin, vegetable dyes, and gum arabic. Today, however, polymers, pigments and solvents are included in the mixture; when the mixture is ready, you can fill the bottles using nail polish filling equipment.

Nail polish

iwk_cartoner_vi5_en_2014_sept1-pdf

IWK_Cartoner_Vi5_EN_2014_sept1.pdf

After being used to contain the blood of martyrs after death or to store the anointing oil of French monarchs, today ampoules are the first choice in packaging injectables. You create ampoules by melting the glass tube into the desired shape and seal them at the neck by melting the top of the glass tube. The only way for you to extract the contents from an ampoule is by breaking the glass at its breaking point, making it perfect for single dose applications only.

Ampoules

Every minute, your skin loses between 30,000 and 40,000 dead skin cells. This means losing millions of cells every day, which makes your skin look less glowing. Being a moisturizing agent, body lotion has the power to hydrate your skin and  give the glow back to it. Production involves water and oil phases, which you then mix with an emulsifier and blend until homogeneous. Preservatives are essential for any solution containing water for the prevention of microbial growth.

Body lotion

Star-shaped, lavender-scented, yellow, green, in a dispenser, today’s hand soap comes in a variety of shapes, fragrances, and colors. But whatever type of soap you choose for your good hand-washing habits, the basis of all soap making is mixing animal fats or vegetable oils with an alkali - in this case, a strong base - in a kettle to produce a chemical reaction called saponification.

Hand soap

Pharmaceutical cartridges are glass containers of cylindrical shape, suitable for liquid or solid pharmaceutical dosage forms. Generally, these are designed for a specific apparatus such as pre-filled syringes and autoinjectors. Drugs that can be placed in cartridges using a pharmaceutical cartridge filling equipment include insulin, dental anesthesia, and other emergency drugs for allergies.

Pharmaceutical cartridges

A pre-filled syringe or PFS is a single-dose disposable syringe that is supplied loaded with the substance to be injected. By using a pre-filled syringe filling machine, you can have excellent dosage accuracy due to the exact filling of medications. During administration, safety from potential contaminants is also ensured as they are directly injected after opening. To further minimize the risk of contamination, pre-filled syringes are often filled and sealed in a sterile environment using stainless steel equipment.

Pre-filled Syringes

Surgical instruments still involve a significant degree of manual craftsmanship to manufacture. But advances in surgical instruments technology today intertwine with expert handiwork to produce precise tools that make the difference between life and death.

Surgical instruments

Flexible cartoner for a wide variety of product types

Fully servo-driven for increased reliability and lower maintenance cost

Extremely quick product changeover minimises downtime

Handles any carton blank conforming to DIN 53121, or pre-glued to DIN 55222

Simple to operate, access and clean

When thinking about blister packaging equipment, pharmaceutical products such as capsules or tablets are the first things that come to mind. Blister packs are used to protect pharmaceutical products from humidity and contamination and to extend their shelf life. However, they are also used for food items or consumer goods such as toys. There are two main methods and packaging solutions on which blister machines are based. Thermoforming heats PVC sheets in batches which are then pressed into blister machines to give them the desired shape. Cold forming doesn’t involve any heat and uses aluminum-based laminate film instead of PVC film.

Blister Packaging Equipment

A pouch is a small bag made from a single layer or a multi-layered laminate of paper, foil, and plastic films. The choice of pouch packaging equipment depends on the type of pouch, physical form of the product to be packaged, desired dimensions or volume of the pouch, and whether pouch forming is required or pre-formed pouches will be used. Specialized equipment may be required for the inclusion of a dispensing spout in the pouch or to make the pouch retortable.

Pouch packing equipment

Cosmetic

Pharmaceutical

Industrial Packaging Equipment

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

Connect directly with world leading manufacturers of industrial packaging equipment and find technology to build or improve your production line.

Packing - Making.com

Industrial Packaging Equipment - Making.com

Biopharmaceuticals are drugs in which the active substance is manufactured or extracted from biological origin materials. They are usually produced in bioreactors by plant cells, microbial cells, yeast cultures, or mammalian cells. Also known as biomanufacturing, they are used to either treat or diagnose and prevent a patient’s medical condition or disease. Biopharmaceuticals are typically complex macromolecules administered by injection or infusions, and examples include vaccines, serums, and insulin.

Biopharmaceuticals

Cannabinoids are natural compounds obtained from the Cannabis sativa plant. Delta-9-tetrahydrocannabinol or THC is a psychotropic substance. Cannabidiol, or CBD, is non-psychotropic and often used for nutraceutical purposes. Cannabinoid equipment extracts THC and CBD from the plant and prepares the substance for formulations that treat pain, nausea, anxiety, and inflammations. Cannabinoids are processed in various forms, including creams, capsules, and oils.

Cannabinoids

According to a legend, Cleopatra soaked her sails in her perfume so that Mark Antony could smell her ships before they arrived. This is to say that, from soaps and shampoos to perfumes, conditioners and pomades, cosmetics have always been highly valued and used for their properties of aesthetic enhancement. Cosmetics are a broad class of topical agents applied for various purposes such as cleansing, protecting, beautifying, or otherwise altering your appearance. As a result, a wide array of processing equipment is used in the cosmetics industry.

Cosmetics

The topical route is a convenient route for the self-administration of drugs. But turning a pharmaceutical formulation into an easy-to-use cream involves specialized cream manufacturing equipment. Topical dosage forms are essentially an emulsion of oil and water.  But the ratios can be changed to process it into lotions, ointments, and gels.

Cream

Parenteral preparations refer to drugs using non-oral means of administration. Injectables, such as needles and syringes, are used to deliver a drug into the systemic circulation directly in the veins, muscles, under the skin, or in the tissue.

These parenteral formulations are pharmaceutical dosage forms that have strict regulations on being sterile, pyrogen-free, and free from visible particulate matter including reconstituted sterile powders. Solutions, suspensions, emulsions, and gels with APIs intended for administration by injection are usually supplied in vials, ampoules, pre-filled syringes, or pens to facilitate ease of use.

Injectables

Although not all women use makeup every day, almost all of them own at least one makeup product, be it lipstick or face powder. Most makeup products share the same basic ingredients of waxes, oils, and fillers with pigments like iron oxide used for colors and shades. Makeup manufacturing equipment includes pulverizers, mixers, and mechanical press machines to produce cosmetic products in different forms such as powder, liquid, or mousse.

Makeup

Pharmaceutical developments walk side by side with health advances to provide new medicines, treatments, and therapies that have increased life quality and extended life expectancy by years. Pharmaceutical manufacturing equipment helps deliver products to a great deal of the population, but there’s a significant share that doesn’t benefit from them yet. Over 2 billion people cannot get the medicines they need, according to the United Nations Industrial Development Organization, and local production might be a way to provide for these people.

Pharmaceuticals

Packaging

R&amp;D

Batch

Cartoning involves erecting a folded carton, filling it with the product, closing the flaps, or applying a lid and sealing with glue or adhesive tape. Choosing a cartoning solution involves, considering the type of primary packaging, the production volume, the size and count of the product in a carton, and the desired level of automation.

Cartoning

Thermoforming

solid

Many pharmaceutical and cosmetic products are sold in protective and decorative cartons. An automatic vertical cartoner can greatly increase packing

Vertical cartoner for pharmaceutical applications - Making.com

https://making-tst.imgix.net/2017/09/VI-51-1.jpg

The marketplace for finding innovative production technology

Making.com

iwk_cartoner_vc5_en-pdf

IWK_Cartoner_VC5_EN.pdf

The most significant decision when making ointments is likely to be the choice between automatic or semi-automatic processes for it. This impacts on individual phases of the ointment cream manufacturing process - the water phase and oil phase.

Ointment

During crime scene investigations in any movie, you've probably seen forensic scientists collecting evidence and biological samples in small containers. Here, these are the vials, used to store medicines, especially in liquid form, or laboratory samples. Often made of glass or plastic, vials can be labeled as single-dose vials or sterilized and reused more than once. They are also available with various closure systems depending on the material and storage requirements.

Vials

A missing tooth can wipe a smile off your face. But high-precision engineering is filling the gap with dental implants manufacturing equipment. Advanced technology produces safe implants from biomaterials that fuse with the jawbone.

Dental implants

Flexible higher-speed cartoner for a wide variety of pharmaceutical products

Servo drive improves reliability and requires less maintenance

Touch screen control, central height adjust and “click in” carton buckets mean very quick product changeover

Handles all carton blanks conforming to DIN 53121, and pre-glued blanks to DIN 55222

Ergonomic design is to access, clean and maintain

Process

Continuous

Many pharmaceutical products are packed in protective and decorative cartons. Using an automatic vertical cartoner increases the efficiency of the packing

High capacity cartoner for pharmaceutical applications - Making.com

https://making-tst.imgix.net/2017/09/M2014_Kartonierer_VC5_06_without-IWK-3-1.jpg

iwk_cartoners_sc_si_4-6-8_en_2014-pdf

IWK_Cartoners_SC_SI_4-6-8_EN_2014.pdf

You can make emulsions by combining two immiscible liquids (oil and water, for example) in a suspension through the use of force. The use of emulsifiers is necessary to keep this mixture stable and permanent.

Emulsions

After shaving, anti-aging, with organic ingredients, for the feet... Lotions are many. They compose the skincare world, which has been growing in recent years. More consumers look for the benefits of products that promise to enhance well-being and self-care. Whether you want to help prevent wrinkles, provide vitamins or just hydrate your consumers’ skin, get your formula and select lotion making equipment to get started.

Lotion

Designed specifically for pharmaceutical and cosmetics applications

Full range of options to suit your exact requirements

Servo drive technology and remote servicing for increased uptime and reduced maintenance

Product identification, quality checking and full track and trace systems available

Most pharmaceutical and cosmetics products are packed in cardboard cartons for protection and branding. The use of an automatic horizontal cartoner

Horizontal cartoner for pharma and cosmetics - Making.com

https://making-tst.imgix.net/2017/09/SI-4-1.jpg

iwk_cartoner_sc5-en-pdf

IWK_Cartoner_SC5-EN.pdf

Sunscreen is an emulsion which can be either oil-in-water or water-in-oil. To create it, you must prepare an oil phase and a water phase separately, then mix and heat them. Homogenization is a key process to guarantee that the product will have the right consistency. When manufacturing sunscreen, give special attention to protection against UV filters.

Sunscreen

It's been estimated that we spend an average of 3,000 hours brushing our teeth. In fact, in our daily routine, toothpaste is something we use at least twice a day. Making toothpaste is a very straightforward process; just mix together water, abrasives, humectants, thickening and foaming agents, sweeteners, and flavors in the right amounts until you get a paste. Once you have added the colors, you can fill a tube with your colorful toothpaste and seal it before being shipped to stores.

Toothpaste

A case is a secondary packaging box that contains a number of identical product items. The items may be arranged in a single layer or stacked in multiple layers separated by trays. A case packer erects the foldable case fills it with product items in the desired configuration and applies the lid before the case is sealed. Case packer selection depends on the configuration of items in the case, the desired level of automation, and the primary packaging of the product item.

Case packers

A large number of cosmetic and pharmaceutical products are packed in cardboard cartons for protection and branding. For medium-scale production lines, the

Pharmaceutical and cosmetic industry products cartoner - Making.com

https://making-tst.imgix.net/2017/09/SC-5.jpg

A dishwasher tablet is an essential detergent. It consists of a pressed mixture of sodium and potassium salts, surfactant, fragrance, and other filler agents, mixed with the help of tablet making machines. The products’ use in America and Europe is high, unlike in the Asian continent, where the price limits its usage. Its global market size will reach $990 million in 2026 from $475.6million in 2019, according to Grand View Research forecasts.

Dishwasher tablets

High capacity continuous cartoner, specifically for cosmetic and pharmaceuticals

Full range of options to suit your exact production requirements

Modular concept for easy retro-fit and upgrade

For high capacity production of cosmetics and pharmaceuticals a high speed cartoner is vital for line efficiency. Automatic cartoners take carton blanks

Automatic cartoner for applications in pharma and cosmetics - Making.com

https://making-tst.imgix.net/2017/09/SC4-Machine-Frontside.jpg

Highest performance for large scale FMCG lines and pharmaceuticals

Lowered product chain for direct use with TFS 80-6/8 high-end tube filling machine

Full product identification using track and trace technology

Designed for high efficiency with minimal downtime

Cartoners take carton blanks which are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final

High-capacity horizontal cartoner for pharma and cosmetics appliances - Making.com

https://making-tst.imgix.net/2017/09/SC-31.jpg

Tissue paper can be traced back to tree fibres. But turning hardwood into soft sheets involves a string of manufacturing processes. Specialized facial tissue making machines adopt industry techniques such as drying and packaging to produce convenient boxes of silky paper.

Facial Tissues

Designed for 24/7 operation

Max capacity 450 cartons/ min.

Easy operation and quick changeover

Automatic product detection 

Healthcare products are goods or services used to improve, maintain or prevent the deterioration of health or ease the consequences of illness. Healthcare products include a wide range of goods, from hospital clothing, over plasters, wound care products and diagnostic devices. These products must be clean and contamination-free, which is achieved with strictly regulated healthcare equipment.

Healthcare products

Tissues come in various formats, such as men’s sizes, family boxes, or travel tissue packs and it’s their unique carton design that makes them stand out

Facial Tissue Box Cartoning Machine - Making.com

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Robust design minimizes operating cost

Open design allows easy access and maintenance

Servo-driven with components directly coupled allows minimum wear

High speed (25 cases per minute)

Quick changeover procedure

When packing facial tissue boxes into large cases at high speeds, adjustable infeed systems are needed to load, turn, and position your different box

Side Load Case Packer For Facial Tissues - Making.com

https://making-tst.imgix.net/2023/02/Mpac-Alisio-Hero.png

iwk_tfs80_en_2014-pdf

IWK_TFS80_EN_2014.pdf

The easiest and most commonly used method of making gels is mixing gelling agents with water to form a weakly cohesive internal structure. The gel production process is pretty linear and straightforward, from mixing hydrocolloids and water to labeling and sealing containers.

Gels

Did you know that in the 30s, cosmetic creams that contained radioactive material were booming on the market because they promised to reduce wrinkles? Thank God that's no longer the case. To make a cosmetic cream today, you need to create a stable mixture of oil and water and add an emulsifier to join these otherwise immiscible substances.

Cosmetic creams

World’s fastest tube filling machine

Accuracy and performance guaranteed by on-board checkweighing and quality systems

Servo drives reduce reliance on traditional mechanicals, lengthening service intervals and improving reliability

Wide range of option modules allows for efficient changeover to different products

Easy operator controls with remote process, diagnostic and servicing functions

A tube is a collapsible package, made of plastic or metal, used for packaging highly viscous liquids or pastes. Considerations for choosing a suitable tube filling system include the nature and viscosity of the product to be filled, the tube material, capping requirements, and the desired filling speed and volume. Tube fillers are used in the food industry for the packaging of food pastes; in the chemical industry for packaging caulk, glues, and sealants. In the cosmetics industry, tube fillers are used for the packaging of gels and creams and in the pharmaceutical industry for the packaging of toothpaste and ointments.

Tube filling equipment

Chemical

Food

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

liquid

For high-volume lines filling pharmaceutical, cosmetic or food products into tube containers, high speed and throughput must not come at the compromise of

High speed automatic tube filler - Making.com

https://making-tst.imgix.net/2017/09/TFS-80-82-1-1.jpg

bossar_hffs-machine-for-small-sachets-pdf

Bossar_HFFS-machine-for-small-sachets.pdf

Optimised for smaller-size sachets with up to 90 units per minute throughput

Mechanical walking beam operation offers reliability and longevity

Flexible sachet sizes and 3 different fill configurations

Dedicated wet wipe version available

Stainless steel for easy cleaning and maintenance

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Sauces bring personality to a dish. From a spicy, dense Zhoug to a tangy, runny Suero, sauces add an extra dimension of flavor, texture, and mouthfeel. But developing recipes into industrial products with long shelf lives and consistent tastes is a complex process. Specialized sauce making equipment prepares and combines the ingredients into delicious, high-quality foods. The result is a sauce ready to elevate meals.

Sauce

The process of forming allows you to shape your products homogeneously. Forming machines are fed the manufactured material in bulk and cut it down to specification, so the process takes place between formulation of the mass and the packaging of the final item.

A special class of this equipment – Form, Fill, and Seal Machines (FFS) – creates bags and pouches from flat material such as plastic sheets, fills them with your designated product, and seals them.

Makeup Packing Equipment

Which makeup packing technology do you need?

Vertical cartoner for pharmaceutical applications

High capacity cartoner for pharmaceutical applications

Horizontal cartoner for pharma and cosmetics

Pharmaceutical and cosmetic industry products cartoner

Automatic cartoner for applications in pharma and cosmetics

High-capacity horizontal cartoner for pharma and cosmetics appliances

Facial Tissue Box Cartoning Machine

Side Load Case Packer For Facial Tissues

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