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Maker - Product Challenge

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Changemakers

At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with chemicals or hazardous substances since they can be potentially dangerous to human health.

Packing

Pharmaceutical cartridges are glass containers of cylindrical shape, suitable for liquid or solid pharmaceutical dosage forms. Generally, these are designed for a specific apparatus such as pre-filled syringes and autoinjectors. Drugs that can be placed in cartridges using a pharmaceutical cartridge filling equipment include insulin, dental anesthesia, and other emergency drugs for allergies.

Pharmaceutical cartridges

For smaller-scale production of vials and syringes for the injectables market, sterile conditions and accurate metering are still required for filling, stopping and crimping a wide range of container sizes.
<h2>Fill vials and syringes in basic, yet flexible, configuration</h2>
The i-Dositecno MI-I is specially designed for sterile pharma filling, able to fill sterile liquid and powder in doses from 1 to 500 mls into vials and syringes.

3,000 units per hour can be produced for formats up to 80 mm diameter in simple configuration, while 6,000 units per hour can be attained for smaller units up to 26 mm diameter in a double configuration.

Filling is achieved by means of peristaltic, stainless steel rotary, ceramic rotary or CIP/SIP rotary pump. Stoppers are introduced by servo-driven pick and place, however, capsule introduction and crimping heads are controlled by pneumatics.

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Start-up sterile filling line for injectables

Many pharmaceutical and cosmetic products are sold in protective and decorative cartons. An automatic vertical cartoner can greatly increase packing efficiency by taking carton blanks and quickly forming and sealing the carton allowing product to be inserted from the top, and then closing and passing on for final packing. Even greater efficiencies are available through machine that can handle a wide variety of carton types.


<h2>Expandable pharmaceutical cartoner at lower cost</h2>
The IWK VI 5 is a flexible vertical cartoner for packing a wide range of pharmaceutical products. Able to form up to 75 cartons per minute, the VI 5 is also extremely flexible, with a very fast format change to limit downtime associated with product changeover.

For increased reliability and lower maintenance, the VI 5 is completely servo driven, maximising uptime and reducing noise and vibration.

Touch screen control panel makes monitoring operations or changing formats clear and simple for the operator, and the machine’s overall ergonomic design also makes for simple and quick cleaning.

Modular design means extensions to the transport system can be added, as well as automated product loading as an option.

The flexibility of the VI 5 means a wide array of products can be cartoned, including tubes, blister packs, vials, ampoules, cannulas, pouches, bottles and sachets.

Vertical cartoner for pharmaceutical applications

Many pharmaceutical products are packed in protective and decorative cartons. Using an automatic vertical cartoner increases the efficiency of the packing operations by taking carton blanks and forming and sealing the carton allowing product to be inserted from the top, and then closing and passing on for final packing, all at high speed. Flexible machines that can handle a range of carton types bring even greater benefits when used in larger scale production.


<h2>Pharmaceutical cartoner with higher speed and flexibility</h2>
The IWK VC 5 is a high speed vertical cartoner that can be used with wide range of pharmaceutical products and can form and pack up to 120 cartons per minute.

For increased flexibility the VC 5 offers an extremely fast format change to limit downtime associated with product changeover, thanks to central transport height adjustment and quickly changed carton buckets. For reduced maintenance and an increase in reliability, the VC 5 uses servo drives throughout. This results in increased energy efficiency and reduced noise and vibration. To assist with monitoring and to facilitate easy changeover, the touch screen HMI makes selecting operation easy. The entire machine has also been designed with ergonomics in mind, meaning accessibility is simple and cleaning is quick.

The base unit has 40 carton carriers and stations, but the modular design means extensions to the can be added, as well as the option of automated product loading and leaflet inserting.

The flexibility of the VC 5 means a wide array of product can be cartoned, including tubes, blister packs, vial, ampoules, cannulas, pouches, bottles and sachets.

High capacity cartoner for pharmaceutical applications

Most pharmaceutical and cosmetics products are packed in cardboard cartons for protection and branding. The use of an automatic horizontal cartoner increases the efficiency and accuracy of packaging by taking carton blanks that are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final packing. Cartoners can be specified with a variety of different cartons and closure systems for maximum flexibility.


<h2>Intermittent horizontal cartoning machines for smaller-scale production</h2>
The IWK SI range of intermittent horizontal cartoners has been designed specifically for smaller-scale production in the pharmaceutical and cosmetic industries. Operating from 45 to 80 cartons per minute, the SI series can be used with virtually any product type, including tubes, blisters, vials, ampoules, bottles, sachets, and cannulas.

The SI range has been designed for ease of use with touchscreen display control and offers simple, tool-free size changeovers to minimize downtime at product change. The machine has also been designed to be easy to access at all points for cleaning or service.

Servo drives are used throughout, increasing reliability and reducing maintenance and a teleservice option is available for remote diagnostics and immediate fault correction, without the need for a service technician on site.

The modular design of the SI range means that options can be specified to meet your exact requirements, including leaflet feeding, different closure options, and a full range of pharmaceutical control options including code-reading and verification systems.

Horizontal cartoner for pharma and cosmetics

A large number of cosmetic and pharmaceutical products are packed in cardboard cartons for protection and branding. For medium-scale production lines, the use of an automatic cartoner increases the efficiency and accuracy of packaging by taking carton blanks which are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final packing, all at a speed matched to the production volume of the line. Modular cartoner systems allow for increased flexibility and tailoring to manufacturer requirements.


<h2>Medium-scale automatic cartoner with a wide range of modular options</h2>
The IWK SC5/SI5 series is a range of automatic cartoners for medium scale production lines, capable of packaging up to 200 cartons per minute (SC5) or 100 per minute (SI5). The two units are functionally identical except the SC5 offers continuous operation, and the SI5 offer intermittent operation.

The SC5/SI5 was designed specifically for use in the pharmaceutical and cosmetics industries, and features a fully modular design, allowing machines to be specified to the exact requirements of your production. It also has a short, space-saving footprint suitable for almost all locations, including those where space may be at a premium. A key feature is minimising downtime on product changeover. The SC5/SI5 features quick and simple changeovers that require minimal tools, and the fully accessible design means operators can make the required changes without difficulty. It also means that cleaning and maintenance is straightforward and quick. The modular design concept shows that a large number of options are available, including automatic leaflet feeding, a range of product-type transfer options, code printing, code reading and leaflet presence verification systems, different closure types, and quality control checks.

For reduced maintenance and an increase in reliability, the SC5/SI5 uses servo drives throughout. This results in increased energy efficiency and reduced noise and vibration. In addition, remote servicing is available with automatic fault diagnosis and correction, without the need for an on site engineer.

Pharmaceutical and cosmetic industry products cartoner

For high capacity production of cosmetics and pharmaceuticals a high speed cartoner is vital for line efficiency. Automatic cartoners take carton blanks which are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final packing. Flexibility is provided by a wide range of options to allow for a tailored packaging solution.


<h2>High performance horizontal cartoner for large scale production</h2>
The IWK SC series is a high performance, high output automatic cartoner specifically designed for the pharmaceutical and cosmetic industries. Available in 4, 6, and 8 models, these continuous cartoners are able to package 450, 300, and 150 cartons per minute respectively.

The IWK SC series is designed as a modular system. This means that specifying your exact requirements is simple, but also that future retro-fit is possible with minimum downtime.

The SC series features all-servo drive train for increased efficiency, smoother performance and reduced maintenance. The SC also features remote teleservicing, allowing for off-site diagnostics and fault clearance without the need for an on-site technician.

For maximum flexibility, the SC series is able to carton all product types, including tubes, blister packs, vials, ampoules, cannulas, pouches, bottles and sachets.

Across the range, the SC series can work with cartons from as small as 20x15x50mm up to 165x75x185mm, with a simple and tool-free size changeover to minimise downtime.

Operation is simple thanks to a touch screen HMI which uses a 3D visualisation to track machine performance, and the entire design is ergonomic to allow easy access for maintenance and cleaning.

Automatic cartoner for applications in pharma and cosmetics

Cartoners take carton blanks which are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final packing. In the production of high volume pharmaceutical and cosmetic products, cartoners need to be able to operate continuously at the highest speeds with the highest levels of accuracy.


<h2>Very high capacity cartoner for large-scale pharmaceutical and cosmetics production</h2>
The IWK SC3 series is a continuous motion cartoner that can operate at speeds of up to 800 cartons per minute. Designed specifically for the pharmaceutical and cosmetics industries, the SC3 series makes the perfect companion cartoner to the IWK TFS 80-6/8 tube filling machine and is widely used for FMCG products like toothpastes.

IWK’s experience and quality combines in the SC3 series, to offer the highest performance with the maximum efficiency. The use of servo drives throughout increases reliability and lowers maintenance costs, and the machine has been ergonomically designed to allow quick and easy access for cleaning, maintenance and changeover.

The central touch screen control offers a complete 3D visualisation of machine status and performance, and is complemented with teleservicing, which allows the remote diagnosis and clearance of faults without the need for a technician to be on site.

As well as tubes, the SC3 series is able to carton a wide variety of products, including, blister packs, vial, ampoules, cannulas, pouches, bottles and sachets.

High-capacity horizontal cartoner for pharma and cosmetics appliances

The high capacity production of pharmaceuticals delivered in vials and cartridges requires a high-speed capping solution. However, speed must not come at the cost of accuracy and flexibility. Modern high capacity vial cappers are able to deliver impressive volume while maintaining product quality and viability, with the flexibility to seal with screw-on, press-on, tear-off and flip-off closures.
<h2>Fast, accurate, reliable capper for high volumes of vials and cartridges</h2>
The Steriline VCM Vial Capping Machine has been designed to process vials and cartridges at volumes of up to 24,000 pcs/h. Its design continues the Steriline trend for smaller form factor, more efficient product paths. The linear transport system means higher throughput and fewer feed issues than other layouts.

For quality control, the VCM’s capping station has been engineered to minimise the generation of particles, and the unit continuously monitors for viable and non-viable particles. Full monitoring and control of sealing pressure allows for a range of vessels and cap types to be used with perfectly consistent results.

Operating with vials from 2R to 100H, VCM includes integral vision checking system to ensure only perfectly capped/stopped vials move on to the next station, and construction, monitoring and logging is in full compliance with cGMP, GAMP and 21CFR Part11 requirements.

The small form factor coupled with linear design means all areas of the machine are quickly and easily accessible for maintenance or at product changeover, reducing the downtime usually associated with these activities.

Industrial vial capping machine

Automatic cartoning for cosmetic or pharmaceutical products is a requirement for all but the lowest volumes of production. Modern machines that can operate either standalone or as part of bespoke line offer the maximum flexibility to manufacturers. High accuracy and reliability are key to ensuring this vital part of the packing process allows your line to operate at maximum efficiency.
<h2>Flexible cartoner for pharmaceutical and cosmetic products</h2>
The A1 Cartoner from FamarTec is an alternate motion cartoning machine for the horizontal packaging of pharmaceutical products and cosmetics inside pre-glued cartons. The A1 can be operated as a standalone machine, or it can be coupled to a packaging machine such as a blister packer, tray loader, tube-filler, etc. It has an optimum capacity of 100 cartons per minute.

Designed to GMP standards, the A1’s balcony construction allows complete access to all parts of the machine, simplifying routine maintenance and service, as well as carton changeover. Brushless motors are used throughout for increased reliability, longevity and efficiency.

A range of closure methods can be accommodated, including slot, glue or combined glue and slot flap closure, and the machines are set up for the assembly of dedicated feed units for the product to be packed.

The compact layout and quick changeover makes the A1 ideal for almost all lines and production areas. The addition of a touchscreen control panel with icon control makes it simple and easy to operate and monitor.

A large range of optional units enables you to tailor A1 to your exact requirements. Options include automated instruction leaflet insertion, barcode reading, OCR/OCV systems for pre-printed codes and data, inspection systems to confirm the presence of instruction inserts and product within cartons, stamping, inkjet or laser coding systems, tamper-evident systems for glue or label tampering, and full integration with serialisation systems.

Horizontal cartoner for pharmaceutical applications

During crime scene investigations in any movie, you've probably seen forensic scientists collecting evidence and biological samples in small containers. Here, these are the vials, used to store medicines, especially in liquid form, or laboratory samples. Often made of glass or plastic, vials can be labeled as single-dose vials or sterilized and reused more than once. They are also available with various closure systems depending on the material and storage requirements.

Vials

A pre-filled syringe or PFS is a single-dose disposable syringe that is supplied loaded with the substance to be injected. By using a pre-filled syringe filling machine, you can have excellent dosage accuracy due to the exact filling of medications. During administration, safety from potential contaminants is also ensured as they are directly injected after opening. To further minimize the risk of contamination, pre-filled syringes are often filled and sealed in a sterile environment using stainless steel equipment.

Pre-filled Syringes

Pharmaceutical packaging is a mix &amp; match of liquids/pastes/creams/solids &amp; vials/cartridges/syringes/tubes. And this is not even the entire range of options available today.

We asked how many machines pharma manufacturers need to fill the different formulas into the right container format.

Moritz Eggenberger answered that for us: just one system.

<a href="https://zellwag.com/" target="_blank" rel="noopener">Zellwag Pharmtech</a> developed a filling solution that handles multiple types of solutions and containers.

Besides filling, the innovative technology can be customized to meet varying handling requirements and capping techniques.

Nested containers with screw capping? Puck transport and stoppering? Buffer table combined with pilferproof capping? Check, check, and check.

Pharma packaging options are endless, but the filling &amp; capping system is one.

#Changemaker: One filling solution for all pharma containers

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Pharmaceutical cartridges packing

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