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Industrial sterilization processes are employed in different industries to completely eliminate all living microorganisms from the final product. For instance, in food processing, sterilization equipment is used to produce a stable product with a long shelf-life by eradicating harmful bio-contaminants. Instead, in the medical field, sterilization technologies aim to prevent the transmission of microbes to patients by sterilizing all the tools and medical devices that come in contact with the patient. Most sterilization equipment, such as autoclaves, employs high-temperature pressurized steam to destroy bacteria and disinfect surfaces from spores. Other methods include radiation sterilization or using chemicals such as hydrogen peroxide for disinfection.

Sterilization

Kombucha is a fermented drink made out of sweetened black or green tea. This slightly fizzy, sweet, and sour beverage has recently gained popularity for its health benefits. The main step in the kombucha making process is fermentation. Add the symbiotic culture of bacteria and yeast known as SCOBY at the base of the sweetened black or green tea to set off this reaction. The rest is up to your creativity. Enhance your kombucha with artificial or natural additives depending on the flavor you want to achieve.

Kombucha

In the beverage industry, beverages need to be pasteurized in order to destroy pathogens, and increase their shelf life while retaining their quality and freshness. A simple and energy efficient solution is required for the pasteurization of beverages when both the package and the product get pasteurized.


<h2>Efficient, reliable and economical pasteurizer for packaged beverages</h2>
Petek Proces’s Tunnel technology comprises of a tunnel pasteurizer, cooling tunnel, cooling tunnel with pasteurizing zone, and heating tunnel. The process involves taking cans or bottles filled with your beverage and running them through a hygienic stainless-steel tunnel where hot water is sprayed onto the finished product.

The tunnel pasteurizer for beverage, pours the liquid into bottles and cans, which are then moved into an enclosed conveyor. Heat exchange is then provided by recirculation of water inside a closed cycle by recuperating the energy through various, automatically controlled temperature zones. Its optimized nozzle system allows extremely good heat exchange between the water and your product.

Tunnel pasteurizing is a complex process, combining functions such as pasteurization, re-cooling and warming which consume a lot of energy. This solution comes with an in built central hot water unit along with a water saving system. Thus all excess water produced during the operation is collected in the pasteurizer saving both water and energy while maintaining high hygienic standards.

Tunnel pasteurization isn’t typically used with kegs because of their compact size. However, in comparison to flash pasteurization this process is not as cumbersome. Tunnel pasteurization does not require different processes and stages depending on the type of beverage. Therefore, it can be applied in the beer and beverage industry, fruit and vegetable processing, making sauces and jam etc.

Tunnel pasteurizer for beverage

Sterilization is an important process in the beverage industry to kill microorganisms. It is important to prevent the possibility of re-infection of the product due to an unsterilized cap. There is a need for a unique, tailor made solution for production halls constructed in a way that require conveying of single containers, crates or packages from one to another level.


<h2>Simple and effective vertical conveyors for sterilizing bottles</h2>
Petek Proces’s Vertical conveying solutions and Bottleneck steriliser are commonly used in hot fill project. They come with vertical conveyors which can be used for lowering, elevating or both functions. This solution also includes neck sterilisers which are commonly used in hot fill projects. It is mainly used after the product is filled and before it enters re-cooling tunnel. The container is twisted for sterilization to reach soaking of the bottle cap with pasteurized product and thus prevent the possibility of re-infection due to a not sterilized cap.

The Industrial bottle sterilizer is equipped with conveying belt made of rubbers applied to two chains that enable the lateral taking of the containers. It allows manual or automatic adjustment of width depending on the size of the containers. Its bottle inverter is equipped with its own electrical cabinet to enable control of your work. It can be used for the sterilization of bottles of beer, soft drinks, sauces, juices etc.

Industrial bottle sterilizer

Yogurt makers start with raw milk from animals like cows and goats and produce yogurt by standardizing milk, reducing fat content and increasing total solids before pasteurizing to remove harmful bacteria. After pasteurization, the milk undergoes homogenization to make it smoother and more consistent. The milk then receives yogurt cultures, and the product undergoes a fermentation process. Finally, you can cool and refrigerate the yogurt and prepare it for packing.

Yogurt

<span style="font-weight: 400;">Is this yogurt, smoothie, or kombucha? It’s <a href="https://spoothie.fi/en/" target="_blank" rel="noopener">Spoothie</a>!</span>



<span style="font-weight: 400;">Spoothie is a fermented buckwheat product that has a consistency between smoothie and yogurt; it is too watery to be yogurt, but it is too thick for a drink. Spoothie has a sticky texture and tangy flavor, similar to kombucha, created from fermentation.</span>

<span style="font-weight: 400;">A Finnish company, Spoothie, invented this totally new type of product out of excess buckwheat flour. The company was aware of the environmental impact of food waste, so they developed a new product that could use the leftover buckwheat. </span>

<span style="font-weight: 400;">This brand-new product is hence not only sustainable but also healthy and nutritious. Spoothie </span><span style="font-weight: 400;">is gluten-free, dairy-free, vegan, and rich in antioxidants and dietary fiber. This innovative product won the Product of the Year award from <a href="https://amsterdam.freefromfoodexpo.com/" target="_blank" rel="noopener">FreeFrom</a> Barcelona 2022. </span>

<span style="font-weight: 400;">For your gut and for the environment, it is time to try Spoothie!</span>

#Changemaker: Try this spoonful of fermented buckwheat snack!

Food

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

<span style="font-weight: 400">If Popeye needed spinach for his power, you need healthy snacks to boost your energy! From dried fruit chips to nuts and protein bars, healthy snacks have become more popular since the 2000s, and t</span><span style="font-weight: 400">he global healthy snack market will reach USD 98 billion by 2025. </span><span style="font-weight: 400">In the wide range of healthy snacks, raw fruits and vegetables appear as the main ingredient, and these snacks focus on the high protein content and reduced fat or carbohydrate percentages. Also, “less processed” and “less amount of added chemicals” are the primary trend in making healthy snacks as the clean eating movement began after the 2000s. </span>

Healthy snacks

Find production technology for Kombucha sterilizing, and connect directly with leading machine manufacturers worldwide

Kombucha sterilizing

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Tunnel pasteurizer for beverage

Industrial bottle sterilizer

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