Customizable pilot-industrial fermenters bioreactors
Designed for precision fermentation, these fermenters and bioreactors offer scalable solutions for developing high-value biological products, from antibiotics to biofuels, by integrating advanced mixing and control systems that streamline production and enhance yield quality.
Customizes and Controls Fermentation Processes
The Solaris S-I Series fermenters and bioreactors offer a customizable solution engineered for diverse fermentation needs, from pilot to industrial scale. These systems are available in sizes ranging from 5 to 30,000 liters and designed to support complex processes such as microbial and cell cultures. The S-I Series stands out with its advanced automation via innovative SCADA software LEONARDO 3.0, offering remote monitoring and control for enhanced process management. These units are ideal for applications in pharmaceuticals, biotech, and more, producing high-value end products such as antibiotics, hormones, and biofuels. Constructed from top-quality stainless steel, they ensure compliance with cGMP and AD2000 HP0 certifications, suitable for demanding production environments. Featuring flexible agitation options, gas mixing strategies, and thermoregulation, they integrate seamlessly into existing lines. With comprehensive measurement capabilities and CIP/SIP functionality, they guarantee product quality while minimizing downtime. Tailored to your specifications, Solaris offers engineering support to ensure the S-I Series fits your precise production demands.
Benefits
- Enhances production efficiency with tailored scale-up capabilities from pilot to industrial operations.
- Optimizes process control with remote monitoring and data management, reducing operational intervention.
- Ensures high product quality and consistency through precise environmental and process parameter maintenance.
- Facilitates seamless integration and reduces cleaning downtime with CIP and SIP features.
- Complies with international quality standards, ensuring safe and reliable operation in pharmaceutical and biotech industries.
- Applications
- Antibiotics,Biopreservatives,Fermented drinks,Olefins,Hormones,Veterinary vaccines,Active ingredients,Cosmeceuticals,Bioactive ingredients,Reagents,Plant-based substitutes,Supplements,Bioplastics,Biopolymers,Biofertilizers,Additives,Biofuels,Human vaccines,Hyaluronic acid,Monoclonal antibodies,Animal feeding,Biopesticides,Apis,Flavors
- End products
- Omega-3 fatty acids,Bacillus thuringiensis,Ibuprofen,Erythromycin,Canine parvovirus vaccine,Insulin,Polylactic acid,Vanillin,Fumaric acid,Penicillin,Ethylene,Ascorbic acid,Nisin,Fish meal,Trastuzumab,Azospirillum,Coenzyme q10 cream,Sodium hyaluronate,Kombucha,Retinol,Ethanol,Measles vaccine,Propylene glycol,Polyhydroxyalkanoates,Seitan
- Steps before
- Mixing,Pre-fermentation preparation,Raw material selection
- Steps after
- Centrifugation,Filtration,Purification
- Input ingredients
- raw materials,biomass,air,O2,CO2,N2,feed ingredients
- Output ingredients
- antibiotics,active ingredients,bio-preservatives,flavors,bio pesticides,biopolymers,biofuels,biodiesel,bioethanol
- Market info
- Solaris Biotech is known for manufacturing specialized engineered-to-order bioprocessing equipment, including fermenters and bioreactors, with a strong reputation for innovation, quality, and customization capabilities in the biotechnology and pharmaceutical markets.
- Capacity
- 5–30,000 L
- Material
- Top quality stainless steel
- Insulation
- Insulated vessels
- Agitation
- Top-bottom,single or double mechanical seal,magnetic stirrer
- Thermoregulation loops
- From basic to completely closed
- Process Type
- Batch,fed-batch,continuous
- Gas mixing strategies
- Rotameters,TMFCs,solenoid valves
- Gas Types
- Air,O2,CO2,N2
- Measurement and control
- Temperature,pH,dO2,dCO2,Redox,Antifoam,Level,Conductivity,Weight,Cell Density
- Sensors
- Modbus digital sensors
- Pumps
- Selectable peristaltic pumps
- Certifications
- cGMP,AD2000 HP0
- Integration
- Tanks,CIP/SIP systems,centrifuges,filtration systems
- Batch vs. continuous operation
- Batch / Continuous / Fed-batch
- Automation level
- Highly Automated / SCADA
- CIP/SIP
- Customizable SIP and CIP
- Gas mixing strategy
- Selectable number of rotameters,TMFCs,solenoid valves
- Thermoregulation
- Basic to completely closed loops
- Agitation type
- Top-bottom,magnetic stirrer,mechanical seal with lubrication loop
- Stainless Steel Construction
- Top quality stainless steel
- Insulation
- Insulated vessels
- Different finishing options
- Mirror polish,scotch brite,electropolishing
- Tank Size
- 5 – 30,000 L
- Material
- Top quality stainless steel
- Shape
- Customized H/D ratios
- Surface Finish
- Mirror polish,scotch brite,electropolishing
- Agitation Type
- Top-bottom,single or double mechanical seal,magnetic stirrer
- Thermoregulation Loops
- Basic to completely closed
- Gas Mixing Strategies
- Rotameters,TMFCs,solenoid valves for air,O₂,CO₂,N₂
- Measurement and Control Options
- Temperature,pH,dO₂,dCO₂,redox,antifoam,level,conductivity,weight,cell density
- Vessel Insulation
- Insulated with passivation option
- Integration Capability
- Tanks,CIP/SIP systems,centrifuges,filtration systems
- Agitation Types
- Top-bottom,single/double mechanical seal,magnetic stirrer
- Thermoregulation Loops
- Basic to completely closed
- Gas Mixing Strategies
- Selectable number of rotameters,TMFCs,solenoid valves
- Measurement,Control Sensors
- Modbus digital sensors
- Process Flexibility
- Batch,fed-batch,continuous
- Cell Culture Configurations
- Microbial (aerobic,anaerobic),cell cultures