Versatile filling system for aseptic packaging

Achieve seamless integration in high-speed aseptic packaging with this flexible solution, enabling swift conversions between package types and ensuring sterility with advanced injection moulding and servo-driven technology.

Fills and Seals Aseptic Liquid Packages

The Tetra Pak® A3/Flex is a versatile aseptic filling machine designed specifically for dairy and beverage producers requiring adaptable liquid packaging solutions. This machine excels with its servo-driven technology, enabling rapid conversions between different package shapes and sizes without compromising sterile conditions. Supporting applications across various industries, it handles products ranging from whole milk and soy milk to fruit juices and plant-based beverages. Capable of continuous, high-speed operation, the A3/Flex integrates seamlessly into your production line, offering automated and precision-controlled filling, sealing, and packaging processes. The iLine automation platform ensures communication with upstream and downstream equipment, while the PLMS centre aids in performance analysis, optimizing production efficiency. Notably, the machine is energy-efficient, designed to minimize power and peroxide consumption through its compact aseptic zone. Enhanced with hygienic features and FDA-filed aseptic process, it guarantees high food safety standards while offering options like QuickChange for rapid production adjustments and Direct Injection Moulding for innovative closure solutions. Configurable for specific needs, the Tetra Pak® A3/Flex also supports easy maintenance and cleaning, offering a smart, adaptable solution for modern production lines.

Benefits

  • Increases production efficiency with seamless package size and shape transitions.
  • Enhances operational continuity by eliminating production halts for material refilling.
  • Lowers energy costs through reduced power and peroxide consumption.
  • Ensures superior food safety with FDA-filed aseptic processes.
  • Minimizes product waste with optimized servo-driven jaw system and precise package alignment.

General


Applications
Sauces,Cheese,Tomato products,Whey,Baby food / infant formula,Dairy,Food,Soups,Desserts,Ice cream,Spreads,Still drinks,Plant-based products,Fruit preparations / jams,Powder,Dairy alternative,Juice,Nectar,Dips,Dressings
End products
Infant formula,Chocolate mousse dessert,Herbal iced tea,Whey protein powder,Caesar dressing,Cheese slices,Peanut butter spread,Hummus dip,Orange juice,Almond milk,Apple jam,Yogurt,Creamy tomato soup,Milk,Apple nectar,Marinara sauce,Chocolate ice cream,Soy milk,Tomato ketchup
Steps before
Packaging material preparation,Sterilization of packaging material,Product formulation,Product pre-processing
Steps after
Package sealing,Quality inspection,Labeling,Distribution and logistics
Input ingredients
packaging material,sterile air,inert gas,liquid products (e.g.,juice,milk),aseptic packaging components,control cabinet,heating element
Output ingredients
Tetra Pak packages,aseptic cartons,sealed packages,headspace for shaking,sterilized packages
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Automation
PLC-controlled
Aseptic process
Unique FDA filed
Production continuity
Uninterrupted
Sterilisation method
Deep peroxide bath
Servo driven jaw system
Software modelled
Operator interface
Intuitive touch screen
Operational control
PLMS centre
Integration level
iLine automation platform
Filling volume
500 ml – 2000 ml
Package types
Tetra Brik® Aseptic,Tetra Stelo® Aseptic,etc.
Flexibility
QuickChange technology
Headspace creation
Headspace by Injection
Opening method
DIMC on PLH,PullTab Unit
Conversion time
15 minutes with QuickChange

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Automation level
PLC / SCADA
Changeover time
15 minutes
CIP/SIP
Unique aseptic process FDA filed
Cleaning method
CIP
Easy conversion
Between different package shapes and sizes

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


FDA compliance
FDA filed unique aseptic process

Physical Characteristics


Compact footprint
4.3m high,20m² footprint
Control panel type
Tetra Pak Operator Panel with touch screen interface
Discharge method
Packages released in an upright position

Custom Options


Control panel type
Touch screen interface
Integration possibilities
iLine automation platform
QuickChange technology
Rapid switch between package types
Servo driven jaw system
Software based profile adjustment