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Maker - Product Challenge

Products

Technologies

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Changemakers

The coffee break has become a more refined affair with the widespread use of coffee pod machines. In less than 30 seconds, single-serve coffee makers can prepare your favorite brew to perfection. The table-top appliance takes pride of place in the office kitchenette, but the heart of these popular machines is the disposable coffee capsule.

Coffee capsules

Some say there is no point in drinking decaffeinated coffee. However, decaffeinated coffee can be an excellent solution for those who love coffee but cannot consume caffeine due to health reasons. The central part of making decaffeinated coffee is the caffeine extraction process, which is conducted while the coffee beans are still green. Then, according to the taste profile you intend, you can roast these decaffeinated beans.

Decaffeinated coffee

As simple as its own ingredients, the grain-hops-yeast trifecta along with water are the big four ingredients for making beer. The beer-making process is known as brewing and involves several steps like milling, mashing, lautering, boiling, and fermentation.

Beer

The winemaking process starts with harvesting and crushing grapes, goes through fermentation, ageing and finishes with packaging. Winemaking supplies vary according to the desired wine and the production or plant size.

Wine

Mineral water is mother nature’s cocktail of dissolved solids. The concentration of essential chemicals in the water makes it an excellent source of nutrients and electrolytes. Although your bottled product retains most of the properties present at its natural condition, the water still needs some help before it can be safely consumed.

Mineral water

Originally developed as medicinal remedies, soft drinks quickly burst into a whole new category of non-alcoholic beverages. To make a soft drink, simply dissolve one part syrup into five parts water. For extra punch, add carbon dioxide to turn the mixture into a fizzy drink.

Soft drinks

Electrolyte drinks

Chocolate milk is a beverage containing milk flavored with chocolate powder or chocolate syrup. Cocoa powder, sweetener, sugar, and carrageenan are mixed with the milk and then pasteurized. As cocoa powder has a higher density than milk, carrageenan is used as a thickening agent to prevent cocoa powder from settling to the bottom.

Chocolate milk

Chinese legend has it that tea was created by accident over 2700 years BC. A servant boiled drinking water for his emperor when leaves from the Camellia sinensis tree fell into it – and the emperor decided to taste the drink. While to make tea nowadays on a medium to large-scale you need tea processing equipment like dryers instead of just a tree and wind blowing it, mythology adds a special flavor to the tea industry story.

Pineapples, oranges, passion fruit, you name it. A fruit juice process begins with selecting and cleaning the raw material of your choice and goes through steps like extraction and a filtration machine until it reaches market shelves in bottles. Juice processing equipment varies according to the amount of water in the fruit.

Fruit juice

Kombucha is a fermented drink made out of sweetened black or green tea. This slightly fizzy, sweet, and sour beverage has recently gained popularity for its health benefits. The main step in the kombucha making process is fermentation. Add the symbiotic culture of bacteria and yeast known as SCOBY at the base of the sweetened black or green tea to set off this reaction. The rest is up to your creativity. Enhance your kombucha with artificial or natural additives depending on the flavor you want to achieve.

Kombucha

Molasses production has been popular worldwide since the discovery of the Americas when sugar cane was introduced by the Spanish and its pressed boiled juice was used to make rum. Nowadays, the most common molasses comes from sugar cane and sugar beet. Depending on the source and extraction process, you can use molasses to produce ethanol, animal feed, food, fermentation products, and many others.

Molasses

Although invented in the 1990s by Rickard Öste, oat milk has only recently grown to be one of the most popular milk alternatives in coffee shops, and it owes it to its smooth mouthfeel and creamy texture. Extracted the plant materials from oats with water, this non-dairy milk is high in fibers, low in saturated fats, and eco-friendly. Oat milk processing equipment helps prepare raw materials, starting with harvest over kilning and making them into flakes or flour, and mixing the prepared materials with water and enzymes.

Oat milk

Although the first association with almond milk might be the modern plant-based lifestyle trend, it is dated even back to the Middle Ages when it was used as an alternative to cow milk during Catholic fasting. Once harvested, almonds undergo a series of treatments in almond milk manufacturing equipment, such as bleaching, peeling, and grinding, to get the delicious final product for breakfast and desserts.

Almond milk

Creamier, sweeter and versatile are the key adjectives when talking about cashew milk, especially compared to other plant-based milk. Additionally, it is rich in vitamins B and D, as well as essential minerals. Being a blend of cashew kernels and water, the cashew nut milk processing equipment includes a peeling and washing machine, a colloid mill, and a blending tank.

Cashew milk

First mentioned on a stone slab of the Eastern Han dynasty in ancient China, soy milk has survived centuries and spread from Asia to Global consumption due to the rising popularity of plant-based alternatives. To produce soymilk, raw materials must be harvested, prepared, and blended with water and desired ingredients, such as flavors and vitamins, in soymilk processing equipment.

Soy milk

The US Brewers Association estimates that the average American lives within 15 kilometers of a craft brewery. Although small in scale, these breweries are big on quality and rely on advanced craft beer making equipment to perfect their unique methods. Beer-making has a proud history, and craft brewers dig deep into the tradition to bring innovative alternatives to the market.

Craft beer

Energy drinks have come a long way since the tangy, fizzy products popularized in the 1990s. The beverage category today is responding to wellness trends by reducing sugars and adding vitamins. But the basis for making energy drinks remains caffeine anhydrous, which acts as a stimulant. Unique recipes are finished with an array of ingredients, from herbal extracts to taurine to flavorings. Pasteurize the water-based mixture to eliminate microbial growth and extend the drink’s shelf-life.

Energy drinks

The three elements of whisky are water, air, and grains. But combining them into the complex golden spirit takes craft and a line of whisky making equipment. Every step of the process, from mashing and distilling to aging and bottling, gives the final alcohol its unique nuance. Every whisky tumbler tells a different story, but that plot is developed by specialized technology.

Whisky

The humble sugar cane is the main ingredient of arguably the fiercest alcohol. The drink of choice of 18th-century privateers and pirates, the spirit has earned unnerving names like Kill-Devil and Nelson’s Blood. But producing the drink is a meticulous process of fermentation, distillation, and aging. Rum making equipment comprises specialized technologies to turn the molasses into the smooth comfort drink.

It takes 10 liters of white wine to produce one liter of Cognac. But for those who appreciate good brandy, it’s wine well consumed. The critical technology in the process is specialized cognac distillation equipment that separates the alcohols. Twice. The result is a polished spirit with a rich, earthy bouquet.

Cognac

Basically, to make milk powder, you need to remove the water content from the liquid milk and turn it into powder. How to do it? After pasteurizing and homogenizing the milk, milk’s water content is removed through filtration, evaporation, and drying. You have then to cool and sieve it before filling the containers. Here's how you get milk powder.

Milk powder

To produce condensed milk, you need to remove a large portion of the water content from the milk. Usually, you add sugar to it to create a sweet flavor. First, milk is standardized and pasteurized. Then, it goes through an evaporation process to remove the excess water content while sugar is added. After that, the mixture undergoes homogenization. The condensed milk is cooled and crystallized before being ready for packaging.

Condensed milk

Tomato sauce is a popular ingredient for adding a sweet, slightly acidic touch of flavor to food and recipes. Sauce production involves cooking the tomatoes, removing the seeds and stems with a strainer, using a grinder or milling machine, and then further cooking to the desired consistency. Tomato sauce making equipment is used in industrial production to speed up the various preparation steps while maintaining the quality of the sauce.

Tomato sauce

In 1922, the first canned wet pet food made of horse meat hit the US market. Due to the product’s popularity, farmers started breeding horses to supply the demand for wet pet food.
Nowadays, wet pet food is no longer made of horse meat, but of chicken, fish, beef and pork and also vegetables, grains and added vitamins and minerals. Wet pet food processing involves different steps such as weighing, grinding, mixing, packaging, and sterilization.

Wet pet food

Liquid soup

Roasted nuts

Pistachio nuts offer several health benefits and are very nutritious. The most common way they are enjoyed is when they are roasted or eaten raw. Generally, pistachios are harvested when the shell splits. They are mechanically shaken and caught in a tarp. Furthermore, you can hull and dry them properly before roasting. To achieve all of this, you will need special pistachio processing equipment

Pistachios

Versatility in can size

Perfect for smaller batches

Can Seamers

Food

Industrial Canning Equipment

Industrial canning is an important packaging step within the food processing industry for items such as beverages and tinned products. Automatic dosing and weighing systems portion out your product before distributing it into separate cans. A can seamer then folds the lid over the flange of the container, hermetically sealing the can. Some manufacturers opt for an additional plastic cap allowing consumers to re-close the can after the lid would have been peeled off.

Canning

Connect directly with world leading manufacturers of industrial canning equipment and find technology to build or improve your production line.

Canning &ndash; Making.com

Industrial Canning Equipment - Making.com

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

With over one-third of the population consuming it daily in different forms, coffee is one of the most popular processed beverages worldwide. Not only serving as drinks, but coffee is also often regarded as a culture. Coffee manufacturing is a knowledge-intensive industry. Coffee beans from different regions will reveal different tastes, while the level of caffeine could also be different. When it comes to coffee bean processing, the range of roasts varies from light golden brown all the way to dark. The method of tasting coffee differs between countries, habits, and tools.

Coffee

Milk can be consumed as a stand-alone product (whole, low-fat or skim) or can be the starting point for food industry products such as cheese, butter, yogurt, condensed milk, and ice cream. In order to process milk and other dairy products, you need specialized dairy production equipment which then encapsulates different processes such as pasteurization, homogenization, and fermentation.

Dairy

We continuously talk to suppliers of feed processing technologies that have important know-how on how to create the smarter, better, and greener feed products we need to kickstart a better tomorrow. Are you into making animal feed or pet food and looking for ways to improve your production process? Let’s navigate the world of feed production technologies together!

Feed

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Liquid

Pet food is a specialty food mostly based on formulated ingredients for various nutritional and dietary requirements. Pet food formulas are becoming more diverse and complex, considering the special health conditions and needs of young and aging pets that live in cities. The production of pet food is similar to processing food in general when it comes to fresh feedstock and flesh products.

Pet food

Sauces bring personality to a dish. From a spicy, dense Zhoug to a tangy, runny Suero, sauces add an extra dimension of flavor, texture, and mouthfeel. But developing recipes into industrial products with long shelf lives and consistent tastes is a complex process. Specialized sauce making equipment prepares and combines the ingredients into delicious, high-quality foods. The result is a sauce ready to elevate meals.

Sauce

Industrially manufactured soups gained traction in the 19th century when canning was invented and they have been warming us ever since. Whether it’s a classic ready-to-eat canned soup, condensed soup or a dry soup mix, soup manufacturing equipment for mixing, cooking, boiling, or sterilizing caters to every manufacturer’s production requirements.

Soup

Packaging

Process

Continuous

liquid

solid

Automatic seaming of cans of craft bear can be quite the hassle with the movement from the centrifugal effect that traditional rotary machine cause.

Medium scale round can seamer &ndash; Making.com

We open production technology to everyone

Making.com

jetair-brochure-surecode-pdf

JetAir-Brochure-SureCode.pdf

Single unified drying and printing solution means quick and easy changeover

Blower technology saves up to 70% on energy costs

“Drop in” unit that needs under 1300mm of space, fits any existing line

Comprehensive touchscreen HMI for easy monitoring and adjustment

Printing immediately after drying ensures perfectly readable codes every time

Air knife drying systems use high-speed blowers to remove unwanted moisture and debris delivering dry and clean air. Air knife dryers and blowers help you to solve production and packaging line problems resulting from excess water, condensation, dust particulates, or other contaminants adhering to your product.

Air knife dryers

Blow Off Systems

Batch

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with chemicals or hazardous substances since they can be potentially dangerous to human health.

Packing

Printing date and batch code information on canned consumer items requires the container to be dry and free from dust, otherwise printing errors occur. A

Code printer for cans with integrated drying system &ndash; Making.com

can-seamer-food-f400-en-pdf

can-seamer-food-F400-EN.pdf

Handle lightweight can and end applications

Adapt for can manufacturing

Configure to fit line layout

Run 24 hours non-stop

Clean quickly on changeover

Ferrum F400 series of can seamers can be configured for 3 to 6 seaming stations and speed ranges from 60 to 600 cans/minute and low to mid-range capacities.

Flexible can seaming equipment is required to adapt for product-specific variations in food canning. Seaming aluminium, steel or plastic food cans From

Can seamer for food products &ndash; Making.com

can-seamers-beverage-en-pdf

Can-seamers-beverage-EN.pdf

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ferrum-canning-Easy-Rider-EN.pdf

24 hour non-stop operation

Maximum safety levels for operating personnel

Easy operation and cleaning

Reduced operating noise

CO2 emissions handling available

The F18 Ferrum Canning Technology can seamer can operate in the range of 850 to 2500 cans per minute and is suitable for cans of diameters 50 to 73mm.

Fast-moving beverage can filling lines require precise can seaming equipment that is able to handle the high volume throughput. High speed can seamer for

High-speed can seamer for the beverage industry &ndash; Making.com

Flexibility for processing different products

Quick changeover times

Minimal maintenance

Can be enabled for quiet operation

Allow for integrated end steaming

The Ferrum Canning Technology F9 and F12 can seamers for the beverage industry operate in the range of 580 to 1125 cans per minute.

High requirements of the beverage industry mean equipment needs to adapt easily to cater for specific applications. Ferrum's can seamers are easily

Medium-speed can seamers for the beverage industry &ndash; Making.com

Handle lightweight cans and end material

Easy setup for continuous operation

Cater for higher intensity cleaning requirements

Allow for manual end placement

Quiet and clean operation

The Ferrum Canning Technology F5, F6 and F8 can seaming equipment can operate in the range of 330 to 625 cans per minute and allow for manual end placement.

Adaptable can seaming equipment is required for the more complex multi-function beverage production lines. Seam cans at slower rates for specialist

Low-speed can seamers for the beverage industry &ndash; Making.com

can-seamer-food-f408-412-en-pdf

can-seamer-food-F408-412-EN.pdf

Canned tuna, a staple in millions of kitchens around the world, was first manufactured in 1904 by Albert P. Halfhill in California. It has since become a reliable source of protein and omega-3 fatty acids for people around the world. Canned tuna production process consists of multiple stages including thawing, cutting, steaming, deboning and sterilizing, all of which ensure the product quality and long shelf life.

Canned tuna

  Handle lightweight can and end applications

  Provide safe operating environment for operators

  Eliminate need for machine greasing

Low spare parts inventory

The wide variation of materials and dimensions used in the food canning industry present challenges for the manufacturing process.

The wide variation of materials and dimensions used in the food canning industry present challenges for the manufacturing process. Seam aluminium food

High performance can seamers for the food industry &ndash; Making.com

Small footprint (6.5’ L x 5.8’ W x 6’ H)

Corrosion-resistant frame and components

Quick changeover between formats

Accommodates different can profiles and packaging formats

Caster wheels allow portability

Cartoning involves erecting a folded carton, filling it with the product, closing the flaps, or applying a lid and sealing with glue or adhesive tape. Choosing a cartoning solution involves, considering the type of primary packaging, the production volume, the size and count of the product in a carton, and the desired level of automation.

Cartoning

The Switchback BRC-1 from Mpac Langen is an automated carton packaging system for canned beverages such as beer, coffee, and energy drinks.

Cans have many advantages over bottles when it comes to packing, for example, your craft beer. Having a flexible automatic cartoning system for your

Horizontal Beverage Can Cartoner &ndash; Making.com

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Ferrum Hygienic Packages for canning

Compressed hoses

Media routing to the EFT with fixed piping

Can outlet open at the bottom

Lighting in casing

Optimized nozzle system

Ferrum offers three hygienic bundles that meet the highest standards regarding hygiene and cleanliness. Packages you can easily order as upgrades ensure

Hygienic bundles for can seaming equipment &ndash; Making.com

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Can Seamer with CO2 Exhaust Unit

Up to 15% CO2 savings thanks to its ultrasonic bubble breaker

Collection tray below the bubble breaker for easy cleaning and hygene

The pressure monitoring switch guarantees process reliability

Feature a manual stop

This CO2 exhaust unit features an integrated washing device connection, Simple disassembly of the suction pipe thanks to a quick-release ring. The

CO2 exhaust unit for can seaming &ndash; Making.com

Battered nuts, also known as cracker nuts or Japanese style peanuts, are a variation of peanut snack products. The general manufacturing process includes peeling and slicing the peanuts, coating these with batter and seasoning, frying in oil, cooling, and packing, ready for consumption.

Battered nuts

You make corn nuts or roasted corn from roasted or deep-fried corn kernels. Also known as cancha in Peru and chulpi in Ecuador, using corn nuts making machines, you can process these through soaking, deep-frying, and packing. Soaking takes 3 days and aims to rehydrate the corn kernels, while frying develops their flavor and texture.

Canning Beverages

Which canning beverages equipment do you need?

Medium scale round can seamer

Code printer for cans with integrated drying system

Can seamer for food products

High-speed can seamer for the beverage industry

Medium-speed can seamers for the beverage industry

Low-speed can seamers for the beverage industry

High performance can seamers for the food industry

Horizontal Beverage Can Cartoner

Hygienic bundles for can seaming equipment

CO2 exhaust unit for can seaming

Semi-manual can sealer

High speed can seamer

Irregular can seamer

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