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Cocoa powder drying Equipment

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

Cocoa minus its fats makes cocoa powder. Deriving this culinary element follows a careful process of roasting and winnowing cocoa beans before the nibs are ground, generating a liquor. The butter that results from melting fats is removed to leave the ingredient that defines recipes from brownies to a Frostbite cocktail.

Cocoa powder

When designing a new chocolate line or experimenting with new ingredients for existing processes, the ability to have a scalable roasting solution is particularly advantageous. Precise and repeatable temperature and grinding settings are necessary, and the ability to have a portable unit makes for efficient use of space a distinct advantage.


<h2>Portable roaster and grinder for lab-scale cocoa bean and nuts production</h2>
The IDB25 from DSC is a dedicated lab-line roasting and grinding solution for cocoa and nuts, with a design capacity of 15kg to 25kg per hour, depending on product and process.

This unit consists of an infrared toasting unit, a cooler/peeler unit, a grinding unit, and a sieving unit.

As well as cooling for cocoa beans, almonds and pistachios, the combined cooler/peeler can also clean toasted hazelnuts and peanuts.

The patented grinding system allows granulation without pressure or heat, retaining product quality, oils, and flavor compounds. It’s adjustable to provide grains above 4mm, 2 to 4mm, or flours of less than 2mm. In addition, it comes in all-stainless steel construction for strength and ease of cleaning.

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R&D roaster for cocoa beans

For the highest quality chocolate production, complete control of the entire process is desirable. For small scale, artisanal producers this often means sourcing raw cocoa nibs from specialist producers. By investing in a dedicated, small form factor cocoa bean processing line, small scale producers can now take complete control of the chocolate production process by ensuring the cocoa beans you select are handled to your exact requirements and recipe.


<h2>Compact, space-saving machine to process raw cocoa beans for small-scale producers</h2>
The Multiprocess R from Tecno 3 is purpose-designed for the small-scale production of cocoa nibs as the first part of a “bean to bar” production process. This machine has been designed to be compact and portable, and yet it is able to dry, roast, sterilise, crush and winnow cocoa beans - all in one unit. The drying and roasting unit uses a partial air removal system to control moisture, and the roast is achieved via internal hot air circulation. Temperatures and times can be fully customised for drying and roasting times, allowing complete control of the process.

Three UV units ensure that the roasted beans are fully debacterialised. A screw feed and three belt system ensure that the beans are separated and exposed to UV on all sides, ensuring quality. After sterilization, the beans can either be removed from the process whole, or sent to the crusher and winnower, where the nibs are sieved into four sizes ready for chocolate production. Adding to the Multiprocess R’s flexibility, the machine can also be used to roast, peel, sanitise and crush various nuts, such as almonds, hazelnuts, and pistachios.

The entire system is constructed of AISI 304 stainless steel for strength and hygiene and is mounted on wheels for easy movement if required. Designed for single-operator use, the Multiprocess R features an easy-to-use Siemens touch screen and the entire process is visible to the operator thanks to transparent Lexan guards. It also makes an attractive sight if placed in an area where customers can see it operating.

Small scale cocoa beans processing machine

Find production technology for Cocoa powder drying, and connect directly with leading machine manufacturers worldwide

Cocoa powder drying

Cocoa powder drying - Making.com

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Cocoa powder drying Equipment

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R&D roaster for cocoa beans

Small scale cocoa beans processing machine

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