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Feed concentrates bagging Equipment

Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.

Bagging

In the feed sector, it's common to talk about feed as balanced, compound, or concentrate. Many people use one of these terms to refer to any feed mill product. However, the processing of feed concentrates, only requires grinding and mixing. The further transformation into pellets adds is an added value for the market.

Feed concentrates

Electronic net weigher raises the industry’s standards to a higher level with its exceptional performances. This is the system that is used for the high-capacity baggers.


<h2>Electronic net weigh system with strain-gauge load cells</h2>
The E SERIES from PT Chronos is an electronic net weigher that raises the industry’s standards to a higher level with its exceptional performances. The latest generation of the E Series net weighers meets the highest demands for accuracy, reliability and performance. The simple construction and sturdy design ensure safe and accurate operation.

Our precision weighing systems are available in single weigher, double weigher combinations or fully integrated in bagging lines for a weighing range from 5 to 50 kg per weight. Combined with our digital weighing modules SpeedAC NXT, the E Series net weighing system can be used as fully integrated into a bagging line for various applications from the food, feed, pet food, agriculture, chemical, pharmaceutical and minerals industries.

Electronic net weigher for high-capacity baggers

Here are the open-mouth baggers that are specially designed for hygienic bagging of powdery bulk materials. The series are equipped with gross weighing systems for precise filling results.


<h2>Next generation hygienic open-mouth bagging</h2>
The OMLH BF SERIES from PT Chronos, is an open-mouth bagging systems that are specially designed for the hygienic bagging of powdery bulk materials such as milk powder / whey powder / lactose powders, baby food, chemicals, pharmaceuticals etc. The patented bottom-up filling technology features high filling accuracies, an open or closed bag-top transport unit, quick and simple cleaning.

After the bag placement, the filling spout moves the bag down the vertical filling screw during the filling cycle. A minimum distance between the filling point of the vertical filling screw and the product in the bag is maintained to significantly minimize the dust emission and reduce the product aeration. The vertical screw is frequency / servo control driven, allowing all powdery products to be filled hygienically, accurately and quickly.

Hygienic open-mouth bottom-up baggers

Choosing an accurate palletizer can be quite an advantageous move. This one is designed for euro, industrial or chemical pallets and is suitable for any pallet material and bag type currently used in all common industries.


<h2>Compact palletizer combines robotic and traditional palletizing technologies</h2>
The CPL SERIES from PT Chronos is a high-level gripper head palletizer (also called Compact palletizer) which utilizes an ideal combination of robotic and traditional palletizing technologies, optimizing the benefits of both systems. The CPL palletizers feature an innovative automatic gripper technique and are available in two different versions to suit individual performance requirements.

The gripper technique ensures the exact positioning of the bags onto the pallet, particularly the precise positioning of overlapping bags for maximum pallet stability. The CPL SERIES can palletize from 400 up to 2,400 bags per hour (with a multi-pick-up gripper). The optional modules and variable layout configurations facilitate its adaptation to your available space.

Compact palletizer

Unacceptably high dust levels can be generated whilst manual emptying and handling of bags, also products can be dangerous if they come into skin contact or are inhaled. Further issues of product wasting and contamination whilst discharging bags can be difficult to eliminate.


<h2>Continuously discharge bags, automatically and dust free</h2>
The TBMA 'Galahad' automatic bag slitter is suitable for the continuous and dust-free handling of all types of single or multi-layered bags. Any size of paper or plastic bag, whether lightly or densely filled with granular or powdered products, can be cut and emptied without problems. Standard operation will handle approximately 20 tons per hour, however, depending on the properties of the product and the condition of the bags, capacities of up to 50 tons per hour can be obtained.

Automatic bag slitter

There are many considerations when handling FIBC's (Flexible Intermediate Bulk Containers) or Big Bags, namely the kind of product, type of bag used, environmental aspects, system capacity and budget constraints. Bags need to be correctly hung, stretched and vibrated during filling to avoid unstable, poorly filled and unstackable bags. The major concerns when discharging bags are dust emissions, product loss and product contamination.


<h2>Safe and effective filling, weighing and discharge of Big Bags</h2>
TBMA has a wide range of expertise in the application of hygienic FIBC handling equipment, with proven reliability in practice, which allows correct assessment of the right system for every situation. TBMA Big-Bag filling systems can be supplied to handle weights ranging from 500 to 2000 kg. Filling capacities up to 70 bags per hour can be achieved depending on the type of product feed and system lay-out.

Hygienic FIBC handling line

To securely create, dose and pack larger quantities of material, requires sturdy and well designed equipment with good control and safety features.


<h2>Form, fill and seal larger bags, vertically</h2>
The Paglierani VT600 series of bagging machines can pack 5 kg to 50 kg of product. The vertical configuration allows for optimum performance, ensuring maximum yield at all settings.

Triple sealing of the bags ensures secure packing and maintains integrity of the output, whilst the whole process is automatically monitored and controlled.

Vertical form, fill and seal machine for bags from 5 to 50 kg

Management of big bags requires specialist handling and selection of cost-effective configurations for filling and weighing. Considerations also need to be made to for different bag contents; powder, granules, pellets or flakes.


<h2>Handle big bags of any product type quickly, easily and economically</h2>
Paglierani produces big bag filling machines and stations for weighing and bagging large dimension bags more easily and effectively. Designed for big bags and FIBCs (Flexible Intermediate Bulk Containers), they guarantee excellent performance, optimising production rates whilst minimising investment costs.

The BB simple series for weighing and bagging can be integrated into the BB equipped series which is complete with empty pallet dispensers and rollers that accumulate full pallets.

Big bag solutions

Palletised loads need to be securely wrapped in order to protect them from shifting, crushing, ripped or loose packing, water damage or infestation.


<h2>Stabilise and fully cover any palletised product load</h2>
The Paglierani stretch hooding machine applies a protective top cover to bags, bundles and boxes on pallets. Holding unstable loads together, the palletised load is totally covered in seconds by the automatic process.

The fully stainless steel construction is Italian designed, yet strong and suitable for the most aggressive environments.

Stretch pallet hooder

If you are a manufacturer of fertilizers, bulk chemicals, sugar, seeds, or any grains it is likely that you would need to transport a lot of free-flowing bulk products. Maintaining precise weighing and dosing while bagging these products can be a challenge. You would ideally require an efficient and reliable bagging solution which can overcome all of these challenges.


<h2>Save time with a fast and easy to maintain bagging solution</h2>
STATEC BINDER’S PRINCIPAC is a fully automatic, high-performance bagging solution for open-mouth bags. It can process up to 2000 bags per hour, making it one of the leading bagging solutions.

The open mouth bagging machine can process both pillow and gusset bags with filling weights ranging from 10 kg to 50 kg. It can process bags made of woven polyethylene (PE), polypropylene (PP) and paper. The prefabricated bags are separated from the magazine and individually transported to the pickup station with the help of vacuum suction cups. These bags are then opened to maximize their volume by the suctions bar, and are clamped to the filling spout. The product is measured to the specified level and is filled into the bag. Upon finishing the filling process, the bags are placed on the conveyor belt and then transported to the bag sealing machine. The bag is then sown, heat-sealed or hot-glued depending on its material.

It is ideally suited for any type of free-flowing bulk products such as petrochemical bulk materials, chemicals, sugar or rice. It can also have an additional equipment such as a dustproof filling spout for powdery products such as flour.

Open mouth bagging machine

The packaging of powdery products such as flour can be challenging as it is crucial to maintain a constant downward airflow which helps direct stray particles into the bag. A state of the art, yet reliable solution is needed which provides high-speed with a continuous motion for the efficient packaging of these products.


<h2>Save time with a fast and flexible open-mouth bagging carousel</h2>
STATEC BINDER’s CIRUPAC is a high-performance bagging carousel which is extremely reliable and accurate. It is specially designed for the packaging of flour and powdery products in pillow bags and gusset bags with a filling weight of 10 kg to 50 kg. It is ideal for filling prefabricated open mouth bags made of woven PP, PE or paper, and can achieve a maximum output of up to 1200 bags per hour.

The Open-mouth bag filling machine for powders is configured with a continuously rotating carousel. The components of the machine are connected to each other with utmost precision to ensure a seamless operation. The prefabricated bags are individually separated from the magazine by vacuum suction and are sent to the pickup station. Upon arrival to the filling spout, the bag is opened and clamped to the filling spout for the filling process. The product is then measured to the specified level and poured into the bag via an intermediate hopper.

At any given time, up to six bags can be filled via the six different filling stations housed in the carousel. The filled bags are transported to the bag sealing station, and during the time of transport the product is continuously compacted by special vibration plates. All these steps take place continuously, thus ensuring a seamless packed bag output. Its applications include powdery products such as flour, animal feed premixes or corn starch, etc.

Open mouth bag filling machine for powders

If you are in industries such as petrochemicals, fertilizers, animal feed, food, etc, you must have high production rates. External packaging for all of these products can be very expensive. An efficient solution for packaging high production capacity is needed which also maintains high quality.


<h2>High production capacity, flexibility, while saving time</h2>
STATEC BINDER’S SYSTEM-T is a fully automatic form fill seal bagging machine in which forming, filling and sealing of a package take place on the same machine. It can bag up to 2400 units per hour and combines high-quality packaging from a polyethene (PE) tube with high production capacity.

The form fill seal bagging machine has workstations for forming, filling and sealing the bags, which means that three bags are always being processed simultaneously. This enables a shorter cycle time for each stage of the process. It also ensures that even at high production speeds the bags are always formed, filled and sealed at the precise moment. Its modern yet sturdy configuration lays emphasis on easy accessibility, generous clearances, long maintenance intervals and low maintenance costs.

Due to the high flexibility of the form fill seal bagging machine it can be adapted to different customer requirements. For example, pillow bags and gusset bags can be produced with or without carrying handle and a filling weight between 5 kg and 50 kg. Additional perforation of the bags is also possible.

Form fill seal bagging machine

There is an increasing demand for a range of different package sizes of the same product. If you are a small-scale producer working with powdery or moderately free-flowing goods, it would be expensive to own and maintain different packaging equipment. You would require a packaging machine which can adapt to industry specific requirements. To adhere to these specific requirements, a flexible and user-friendly packaging solution is needed.


<h2>High-performance and high flexibility</h2>
STATEC BINDER’S SYSTEM-F is a fully automatic vertical form-fill-seal packaging machine. It has a bagging capacity of about 900 bags an hour. It produces pillow bags and gusset bags with or without carrying handle and a filling weight between 5 kg and 50 kg from the flat film.

The flat film to be used for packaging the product is first inflated with the help of a forming shoulder. This process is easily carried out because the forming shoulder is laced with a low friction coating. The initial seal on the film is made by a constantly heated hot-sealing bar, which performs vertical overlapping sealing. The product to be packaged is weighed according to pre-set requirements and is poured into the film via the filling tube. The hot-sealing bar then seals the filled package on the top, while also forming a lower seal for the next flat film. The packaging system also has a built-in blade which ensures that filled bags are separated from the tube. The entire process is carried out with the shortest possible cycle times with the help of an intensive air cooling system.

The Vertical Form Seal Machine has an adjustable format set which allows different package sizes to be produced. The format or production can be changed by just one person in just a few minutes by a rotating magazine. This rotating magazine is installed directly on the machine and holds several format sets of different sizes ready at all times. Although it is primarily aimed to be used for packaging moderately free flowing products such as chemicals, it is also suitable to be used with products such as animal feed, fertilizer and salt.

Vertical form fill seal machine

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Feed concentrates bagging

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