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Dry pet food bagging Equipment

Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.

Bagging

Around 1860, American businessman James Spratt made dog biscuits by mixing vegetables, flour, beetroot, and meat. His novel idea came after he noticed dogs eating leftover biscuits from ships in England. Following the commercial success in Britain, he started production in America, and it didn’t take long before others developed their own baked pet food formulas. But the need for more palatability led to experiments beyond the oven. In 1956, extruded dry pet food production made its splash on the market.

Dry pet food

Want a machine to pack unique bag styles such as quad-seal and Doy-pack bags at incredible speeds; this is the machine for you.


<h2>Ultra-fast continuous motion bagger for unique bag styles</h2>
The VikingMašek Continuous Vertical bagger (Sigma 250, Sigma 400) is a fast bagging machine used to pack unique and different bag styles at high speed. The fast-action linear magnetic drives boast over 200 to 220 bags per minute depending on the machine series. With bag dimensions of up to 300 mm to 400 mm wide by unlimited length, plus a host of bag styles like Quad seals and Doypacks at incredible high speeds, the SIGMA is flexible, functional and high-tech machine.

Continuous vertical bagger

A palletizer that meets the middle and high-level needs of modern bagging lines. Quite suitable for any type of bag closed either by sewing or heat sealing.


<h2>High-level layer palletizer with bag in-feed</h2>
The HPL SERIES from PT Chronos is designed for bag palletizing in layer formats from 3 to 10 bags per layer for euro, industrial or chemical pallets (others upon request). The High-level layer palletizer is suitable for valve bags and is independent of the kind of bag material.

The standard version modules of the HPL SERIES are equipped with a levelling and flattening device; roller conveyor with turning device; loading roller conveyor; pallet magazine for empty pallets; loaded pallet roller conveyor; operating and maintenance platform and a central control unit. Depending upon the required performance, the modular systems can reach outputs of approximately 2.800 bags per hour.

High-level layer palletizer

Choosing an accurate palletizer can be quite an advantageous move. This one is designed for euro, industrial or chemical pallets and is suitable for any pallet material and bag type currently used in all common industries.


<h2>Compact palletizer combines robotic and traditional palletizing technologies</h2>
The CPL SERIES from PT Chronos is a high-level gripper head palletizer (also called Compact palletizer) which utilizes an ideal combination of robotic and traditional palletizing technologies, optimizing the benefits of both systems. The CPL palletizers feature an innovative automatic gripper technique and are available in two different versions to suit individual performance requirements.

The gripper technique ensures the exact positioning of the bags onto the pallet, particularly the precise positioning of overlapping bags for maximum pallet stability. The CPL SERIES can palletize from 400 up to 2,400 bags per hour (with a multi-pick-up gripper). The optional modules and variable layout configurations facilitate its adaptation to your available space.

Compact palletizer

Where a stand-alone bagger is required for filling large, open mouth bags, a delivery method is needed to dispense the product into the bag below before the closing stage.


<h2>Fill open mouth bags easily with standing bagger</h2>
The AP 300 series from Paglierani dispenses any type of material into an open mouth bag via a vertical screw compactor. This ensures consistent and continuous packing, being easily integrated into any production line.

Italian know-how is incorporated into the design, safe and strong enough for even the most aggressive environments.

Bagger for open mouth bags

Open mouth bags allow for a variety of different products to be packaged, with varying bulk densities and flow characteristics. Accurate weighing and bag delivery is required when automating this process.


<h2>Dose and fill open mouth bags automatically</h2>
Paglierani's COMBeI FS 368 series provides fully automated metering and filling of open mouth bags. As with all Paglierani designs, it is sturdy and suitable for aggressive environments and can be integrated easily into any production line before the bags are sewn, heat sealed or pinched closed.

With their Italian technology, Paglierani set the standards for small to medium scale bagging solutions for bulk products.

Automatic bagging machine for open mouth bags

To securely create, dose and pack larger quantities of material, requires sturdy and well designed equipment with good control and safety features.


<h2>Form, fill and seal larger bags, vertically</h2>
The Paglierani VT600 series of bagging machines can pack 5 kg to 50 kg of product. The vertical configuration allows for optimum performance, ensuring maximum yield at all settings.

Triple sealing of the bags ensures secure packing and maintains integrity of the output, whilst the whole process is automatically monitored and controlled.

Vertical form, fill and seal machine for bags from 5 to 50 kg

If you are a manufacturer of fertilizers, bulk chemicals, sugar, seeds, or any grains it is likely that you would need to transport a lot of free-flowing bulk products. Maintaining precise weighing and dosing while bagging these products can be a challenge. You would ideally require an efficient and reliable bagging solution which can overcome all of these challenges.


<h2>Save time with a fast and easy to maintain bagging solution</h2>
STATEC BINDER’S PRINCIPAC is a fully automatic, high-performance bagging solution for open-mouth bags. It can process up to 2000 bags per hour, making it one of the leading bagging solutions.

The open mouth bagging machine can process both pillow and gusset bags with filling weights ranging from 10 kg to 50 kg. It can process bags made of woven polyethylene (PE), polypropylene (PP) and paper. The prefabricated bags are separated from the magazine and individually transported to the pickup station with the help of vacuum suction cups. These bags are then opened to maximize their volume by the suctions bar, and are clamped to the filling spout. The product is measured to the specified level and is filled into the bag. Upon finishing the filling process, the bags are placed on the conveyor belt and then transported to the bag sealing machine. The bag is then sown, heat-sealed or hot-glued depending on its material.

It is ideally suited for any type of free-flowing bulk products such as petrochemical bulk materials, chemicals, sugar or rice. It can also have an additional equipment such as a dustproof filling spout for powdery products such as flour.

Open mouth bagging machine

The packaging of powdery products such as flour can be challenging as it is crucial to maintain a constant downward airflow which helps direct stray particles into the bag. A state of the art, yet reliable solution is needed which provides high-speed with a continuous motion for the efficient packaging of these products.


<h2>Save time with a fast and flexible open-mouth bagging carousel</h2>
STATEC BINDER’s CIRUPAC is a high-performance bagging carousel which is extremely reliable and accurate. It is specially designed for the packaging of flour and powdery products in pillow bags and gusset bags with a filling weight of 10 kg to 50 kg. It is ideal for filling prefabricated open mouth bags made of woven PP, PE or paper, and can achieve a maximum output of up to 1200 bags per hour.

The Open-mouth bag filling machine for powders is configured with a continuously rotating carousel. The components of the machine are connected to each other with utmost precision to ensure a seamless operation. The prefabricated bags are individually separated from the magazine by vacuum suction and are sent to the pickup station. Upon arrival to the filling spout, the bag is opened and clamped to the filling spout for the filling process. The product is then measured to the specified level and poured into the bag via an intermediate hopper.

At any given time, up to six bags can be filled via the six different filling stations housed in the carousel. The filled bags are transported to the bag sealing station, and during the time of transport the product is continuously compacted by special vibration plates. All these steps take place continuously, thus ensuring a seamless packed bag output. Its applications include powdery products such as flour, animal feed premixes or corn starch, etc.

Open mouth bag filling machine for powders

If you are in industries such as petrochemicals, fertilizers, animal feed, food, etc, you must have high production rates. External packaging for all of these products can be very expensive. An efficient solution for packaging high production capacity is needed which also maintains high quality.


<h2>High production capacity, flexibility, while saving time</h2>
STATEC BINDER’S SYSTEM-T is a fully automatic form fill seal bagging machine in which forming, filling and sealing of a package take place on the same machine. It can bag up to 2400 units per hour and combines high-quality packaging from a polyethene (PE) tube with high production capacity.

The form fill seal bagging machine has workstations for forming, filling and sealing the bags, which means that three bags are always being processed simultaneously. This enables a shorter cycle time for each stage of the process. It also ensures that even at high production speeds the bags are always formed, filled and sealed at the precise moment. Its modern yet sturdy configuration lays emphasis on easy accessibility, generous clearances, long maintenance intervals and low maintenance costs.

Due to the high flexibility of the form fill seal bagging machine it can be adapted to different customer requirements. For example, pillow bags and gusset bags can be produced with or without carrying handle and a filling weight between 5 kg and 50 kg. Additional perforation of the bags is also possible.

Form fill seal bagging machine

There is an increasing demand for a range of different package sizes of the same product. If you are a small-scale producer working with powdery or moderately free-flowing goods, it would be expensive to own and maintain different packaging equipment. You would require a packaging machine which can adapt to industry specific requirements. To adhere to these specific requirements, a flexible and user-friendly packaging solution is needed.


<h2>High-performance and high flexibility</h2>
STATEC BINDER’S SYSTEM-F is a fully automatic vertical form-fill-seal packaging machine. It has a bagging capacity of about 900 bags an hour. It produces pillow bags and gusset bags with or without carrying handle and a filling weight between 5 kg and 50 kg from the flat film.

The flat film to be used for packaging the product is first inflated with the help of a forming shoulder. This process is easily carried out because the forming shoulder is laced with a low friction coating. The initial seal on the film is made by a constantly heated hot-sealing bar, which performs vertical overlapping sealing. The product to be packaged is weighed according to pre-set requirements and is poured into the film via the filling tube. The hot-sealing bar then seals the filled package on the top, while also forming a lower seal for the next flat film. The packaging system also has a built-in blade which ensures that filled bags are separated from the tube. The entire process is carried out with the shortest possible cycle times with the help of an intensive air cooling system.

The Vertical Form Seal Machine has an adjustable format set which allows different package sizes to be produced. The format or production can be changed by just one person in just a few minutes by a rotating magazine. This rotating magazine is installed directly on the machine and holds several format sets of different sizes ready at all times. Although it is primarily aimed to be used for packaging moderately free flowing products such as chemicals, it is also suitable to be used with products such as animal feed, fertilizer and salt.

Vertical form fill seal machine

Choosing a carton closing machine becomes a significant consideration when the closing of a carton requires gentle product handling, flexibility in dealing with all board types, and different flap closing configuration. A fitting carton closing machine needs to include various closing styles to tailor to the producers’ product handling requirements, specific speed, or product type. Like for example the option to choose between a straight-line or right-angle units to close cartons.


<h2>A cartoning solution that handles one, two, or three flap closing configuration</h2>
The High Speed Carton Closing Machine CLM by Viking Masek, is a family of closing machines offering straight-line or right-angle units to close one-, two- or three-flap cartons. It provides plant layout flexibility and capacity to match the required customers speed through its different styles of CLM machines. Key feature parameters offer a maximum speed of 200 bags/min and the capability to handle maximum and minimum dimensions of 300 x 300 x 100 mm (W x L x H) and 50 x 100 x 25 mm, respectively.

The one, two, or three flaps carton closing machine can handle all types of boards and has a turning mechanism that provides gentle handling of the cartons and the products inside. The CLM carton closers can close the carton using lock-style, hot melt, or hot air system. The closing mechanism produces well-formed, square and unblemished cartons that are secure and strong enough to handle shipping yet also suitable for shelf or freezer display. The straightforward format change-over allows for easy carton changes and adjustment.

High speed carton closing machine

Bossar designs and manufactures a wide range of HFFS packaging machines featured full-servo control system.

<p class="lp-h-fs18-fw-400-lh30-c4a4a4a">With pet owners wanting more protective and attractive packaging for the pet food, manufacturers start to produce more intelligent packaging, such as the zipper pouches, which provides convenience for the consumers and serves as a good solution for protecting product quality with the zipping mechanism. While the traditional HFFS machine could have trouble holding the pouch during the packaging process, Bossar has developed an innovative technology as the solution.</p>

<h2>Growing trend of pouch packaging for pet food</h2>
Due to the growing trend of pet adoption and the increasing awareness of pet health, pet owners are demanding the dry pet food products to be as good as other food products. Meanwhile, the industry has started directing its focus on pet food packaging, such as spill-proof, and the ability of maintaining product quality. Pouches, among all the other packaging solutions for pet food, will have higher demand by the fact that they are inherently convenient for consumers, including zippered closure mechanism as well as the reduced transportation fee due to their light weight.
<h2>Innovative technology to grip pouches in pet food filling and sealing process</h2>
When packing and <a href="https://making.com/dry-pet-food">processing large volume of dry pet food</a> into pouches, it can be problematic for traditional cam-driven mechanical HFFS machines. This is because the grippers may not be able to exert enough pressure to hold pouches in place. Bossar's Horizontal Form Fill Seal - BCS machine consists of mechanical grippers assembled on a linear carousel with intermittent motion that hold the pouches, keeping its position during the complete filling and sealing process.

<a href="https://www.linkedin.com/posts/bossar-packaging-s-a-_packaging-machine-packagingsolutions-activity-6651798449677180929-q7Z2">Learn more</a> about technology.

Packing dry pet food in zipper pouches

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