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Ultrasonic-extraction

Industrial extraction equipment unlocks the valuable compounds hidden away in natural materials. Automated extraction equipment is applied in the pharmaceutical and cosmetic industries to extract active compounds from medicinal plants or herbs. For example, extracting cannabinoids from cannabis plants. But the process is also fundamental to the food industry, recovering various components like aromas, oleoresins, and proteins.  Considerations for selecting suitable extraction technology include the type of plant material to be processed, the extract's heat sensitivity, and the production volume.

Extraction

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

Essential oils are known as the liquid gems of nature. The sweet-smelling essences impact not just our senses but also our biochemical and cellular make-up. Besides aromatherapy, the products of an essential oil extraction system found applications in pharmaceuticals and foods.

Essential oil

Cannabinoids are natural compounds obtained from the Cannabis sativa plant. Delta-9-tetrahydrocannabinol or THC is a psychotropic substance. Cannabidiol, or CBD, is non-psychotropic and often used for nutraceutical purposes. Cannabinoid equipment extracts THC and CBD from the plant and prepares the substance for formulations that treat pain, nausea, anxiety, and inflammations. Cannabinoids are processed in various forms, including creams, capsules, and oils.

Cannabinoids

Herbs have always been shrouded in mystery. The delicate plans produce overpowering bouquets and potent remedies. Herbal extraction technology gets to the core of this mystery and makes bioactive compounds available for a range of applications. Rich in antioxidants, anti-inflammatories, and aromas, herbal extracts are vital ingredients for medicines, foods, cosmetics, and wellness products.

Herbal extracts

Batch

Conventional extraction methods are time-consuming, labour-intensive and can sometimes be hazardous to the operator’s health when using organic solvents. Ultrasound technology reduces the use of organic solvents, speeds up the extraction time and is a more eco-friendly method with less environmental pollution.


<h2>High-efficiency ultrasonic horn for liquid processing</h2>
The ultrasonic horn IUIP2500 designed by Cheersonic is an adaptable ultrasonic device for the industrial processing of liquid. The most representative process of ultrasound equipment is the extraction of natural active ingredients, which is widely used in traditional Chinese medicine preparation. Furthermore, ultrasonication is a proven technology for nanoparticles dispersion, a process broadly applied in emulsions preparation in industries such as health care, cosmetics, and food. The ultrasonic horn is a device with a transducer that transmits ultrasound energy to a liquid. When high-power ultrasound waves touch the liquid, cycles of high-and low-pressure are generated. In the low-pressure stage, small vapour bubbles are formed before they collapse. This phenomenon of bubble formation, growth and implosion is called acoustic cavitation. By breaking intermolecular bonds, the penetration of an active ingredient into a solvent is easier, and it allows for speeding up extraction time.

Employed for a lot of procedures such as emulsification, homogenization, extraction, dispersion, wet-milling and disintegration, ultrasonic barbells are mostly used for liquid treatment. Cheersonic has two types of ultrasonic horns, a prism, and a barbell, as a part of the laboratory, bench, and industrial-scale liquid treatment equipment. The ultrasonic horn can be customized according to customer needs in regard to the process. Power can range from 500watt up to 5000watt. Ultrasonic horns are made of titanium that is the most widely used alloy for its good acoustic transmission properties.

Ultrasonic barbell for extraction

liquid

In the herbal medicine industry, an ultrasonic extractor is a valid alternative to conventional extraction methods that have a long extraction time. Ultrasounds are able to reduce production time by breaking cell walls to get the active ingredient. With the use of ultrasound only physical properties are needed and there’s no need to add chemicals to achieve extraction. This leads to a purer extraction. Although it’s a pilot machine in line with experimental research needs, it can also be used by small-scale manufacturers who wish to scale up their industrial production process.


<h2>Ultrasonic machine for extracting active ingredients in herbal medicine</h2>
The Prosonic1000 is a complete ultrasonic liquid treatment equipment that can be applied to the chemical and pharmaceutical (nanomaterial preparation), electronics (graphene preparation), food (sauces, mayonnaise, dietary supplements) and cosmetics (creams, ointments, lotions) industry. The machine designed by Cheersonic is a bridge between laboratory and small-scale production with the purpose to reduce the gap between experimental research and industrial production. The extraction process of natural products in the herbal medicine field is one of the most used applications for the Prosonic1000, but this ultrasonic equipment is also used for other procedures such as emulsification, homogenization, dispersion and lysis and cell disruption.

The operating principle of the Prosonic1000 is based on cavitation. During operation, a liquid is inserted into the tank through an open pump. The tank consists of two layers: internal and external layer. The internal layer stores the liquid, in which the ultrasonic horn transmits ultrasound waves. When high-power ultrasound waves touch the liquid, cycles of high-and low-pressure are generated. In the low-pressure stage, small vapour bubbles are formed before they collapse. This phenomenon of bubble formation, growth and implosion is called acoustic cavitation. By breaking intermolecular bonds, the penetration of an active ingredient into a solvent is easier, and it allows speeding up the extraction time. The ultrasonic horn can be customized according to customer needs in regard to the process. Moreover, the ultrasonic system has the ability to combine different operation modes, such as cyclic and static experimental methods.

Pilot ultrasonic extractor

Formulation technologies are an integral process in many industries such as pharma and food. Chemical mixtures require strict handling to combine the separate ingredients into the homogenized recipe that makes your final product. Formulation technology stores, mixes and subjects the elements to a range processing parameters according to your specifications to develop the base material. The resulting formulas are then weighed, formed, packaged, or sent for further formulation.

Formulation

Ultrasonic extraction systems

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Ultrasonic barbell for extraction

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