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Maker - Product Challenge

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Metal purification

Aluminium oxide or alumina is a naturally occurring compound of aluminium and oxygen made from bauxite, a dull and earthy rock with high aluminium content. Bauxite is the most common ore of aluminium and you can find it in tropical areas Most of the bauxite mined end up producing aluminium with specific aluminium oxide equipment. Statistics have shown that Australia and Guinea have the largest bauxite deposits in the world. Countries like China, Brazil, and India also have a large amount of the rock.

Aluminium oxide

Landline telephones in the 1980s were minimalist gadgets that kept getting slimmer in the 1990s. In contrast, cell phones in the same period were bulky and cumbersome. And once they lost their charge, they turned into a giant paperweight. Then came a revolution in batteries and automation with lithium-ion battery manufacturing equipment. Mobile phones packed more power, recharged faster, and endured more recharge cycles. Above all, they were light and small, making cell phones the inseparable companions they are today. But Lithium-ion batteries power much more than phones. As a result, the world is seeing steady growth in battery manufacturing equipment and lithium-ion production lines.

Lithium-ion batteries

Forged metal objects appear seamless, simple items. But as the use of metals changed over time and constructions became more intricate with additive manufacturing, a new way of processing materials surfaced. Metal powder manufacturing replaces the classic blacksmithing techniques, reducing scrap waste in the meantime. The final metal products, however, retain that shiny allure of the archetypal metal pieces.

Metal powder

hygear_hygen_may19-pdf

HYGEAR_HyGen_May19.pdf

hygear_hygen-pdf

HYGEAR_HyGen.pdf

Industry sees a future powered by hydrogen fuel. The chemical element is an excellent energy carrier that could significantly reduce carbon dioxide emissions across sectors without upending economic models. The tricky part, however, is extracting it in its pure form.

Hydrogen

Ensures a constant and reliable hydrogen supply

Energy-efficient design saves money

Safer and more environment-friendly than tube trailers

Avoids catalyst deactivation and enhances longevity

Chemical

Metal

Mineral

Industrial Purification Systems

Purification is the removal of contaminating substances and by-products to increase the level of purity of the desired substance. Considerations for choosing a suitable purification system in the industry, include the physical state of the mixture, the desired product, required level of purity, the type of mixture, heat sensitivity of the product, number of purification steps needed, and the production volume. Industrial purification systems are used for the production of pure water in the food pharmaceutical and biotech industries.

Purification

Connect directly with world leading manufacturers of industrial purification systems and find technology to build or improve your production line.

Purification &ndash; Making.com

Industrial Purification Systems - Making.com

Due to their potential hazardous nature, chemicals are classified for proper identification and safety during production. Chemical classification depends on their properties, structures and functions. In the chemical industry, you can regard them as basic chemicals such as acids, chemical products to produce plastic materials and finished chemicals for use in cosmetology. As a manufacturer or engineer, you want to know their reactivity when using chemical processing equipment.

Chemicals

Energy is constantly changing, but it finds rest in a fuel. Once exposed to heat, though, these natural materials release their captured energy. Every aspect of everyday life – from manufacturing to digital services – is powered by the mastery of this complex conversion from fuel to energy.

Fuel

We carry dozens of metals around every day. The ubiquitous smartphone is built with no less than 20 metals, each with specific behaviors and purposes. Metals are a pervasive class of materials that have defined entire eras of human development. It is no exaggeration to say that metal processing equipment is the core of our metallic world. But, paradoxically, this manufacturing technology itself is mainly made of metal.

The nearly 5,000 known minerals on earth share some characteristics to be classified as minerals – they are inorganic, solid, naturally occurring elements and have a particular chemical formula and an ordered internal geometric structure. However, minerals are not all the same. One way to divide them is based on their physical characteristics such as hardness, luster, color, and shape. For example, the diamonds we use to make jewelry are very hard minerals while talc is a soft mineral; gold is a shiny mineral while others are less so.

Minerals

Process

Continuous

Hydrogen is an all-purpose element and can be simply defined as energy’s Swiss Army knife. It can be generated without any greenhouse gases, can be

Plug and play natural gas to hydrogen generator &ndash; Making.com

Natural Gas to Hydrogen Generator - Making.com

We open production technology to everyone

Making.com

hygear_hyrec_gas_recovery-pdf

HYGEAR_HyREC_Gas_Recovery.pdf

Provides high quality hydrogen that can be reused

Helps save money on electricity consumption expenses

Integrates gas polishing optimizes plant performance

Keeps pre-pressure at a minimum

Usually, all spent protective gas is vented from metal treatment processes, such as annealing and sintering. However, this waste stream has a high

Containerized hydrogen upgrading system &ndash; Making.com

claudius-peters-ash-handling-brochure-pdf

Claudius-Peters-ash-handling-brochure.pdf

Gypsum is a naturally occurring mineral that serves many purposes, with the United States producing the largest crude gypsum in the world. Cover walls, ceilings, plasters, fertilizers, cosmetics and some foods: gypsum’s vast applications granted it the recognition of "wonder mineral". Gypsum making equipment helps in making gypsum powder or board for industrial use.

Gypsum

Silica sand

Limestone

No bearings inside mill

Inlet gas temperatures up to 650 C

Maintenance free grinding elements

  Available in a wide range of capacities up to 80 ton/ hour

Continuous milling is a flow production method used to grind materials without interruption. It is often used in the production of foods, cosmetics, pharmaceuticals, chemicals, and minerals. The material to be processed flows in at one end and the milled output flows out at the other in a continuous process. By choosing the right combination of milling technology and processing power you can obtain the desired particle size distribution in an uninterrupted stream.

Continuous milling solutions

Biomass

Ceramic

Feed

Ceramics are defined as inorganic and non-metallic materials. Tthey are typically brittle, hard, and elastic as well as resistant to heat and corrosion; in fact, after shaping them into the desired shape, they are heated in an oven called kiln at very high temperatures (1,000 °C to 1,600 °C). Kaolinite and aluminum oxide are the best-known examples of ceramics.

Ceramics

We continuously talk to suppliers of feed processing technologies that have important know-how on how to create the smarter, better, and greener feed products we need to kickstart a better tomorrow. Are you into making animal feed or pet food and looking for ways to improve your production process? Let’s navigate the world of feed production technologies together!

Milling machines are used to reduce the size of material by cutting, crushing, or grinding it. The choice of industrial milling equipment depends on the industry and the materials to work with. Besides, there is a significant difference between those aimed to remove layers from metal or other materials workpieces and those designed to reduce particle size for materials that come in bulk.

Milling

solid

Claudius Peters’ EM Mill is a calcining system for gypsum and stucco with an integrated grinding mill.

Quality of gypsum and stucco products are highly influenced by the quality of the calcining process employed in production. Consistent grinding,

Mill for calcining gypsum &ndash; Making.com

hygear_hy-gen-e_hydrogen-generator-pdf

HYGEAR_Hy.GEN-e_Hydrogen-Generator.pdf

On-site hydrogen generation systems

Produces zero local emissions

Compact design minimizes the floor space needed

Industrial extraction equipment unlocks the valuable compounds hidden away in natural materials. Automated extraction equipment is applied in the pharmaceutical and cosmetic industries to extract active compounds from medicinal plants or herbs. For example, extracting cannabinoids from cannabis plants. But the process is also fundamental to the food industry, recovering various components like aromas, oleoresins, and proteins.  Considerations for selecting suitable extraction technology include the type of plant material to be processed, the extract's heat sensitivity, and the production volume.

Extraction

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

liquid

One of the highest volume industrial gases, hydrogen serves a wide range of applications that use its unique chemical and physical properties. However,

Plug & play water to hydrogen generator &ndash; Making.com

<h3>Reduce the metal ore with a reactive agent to separate it from impurities</h3>
Smelting is an ancient craft that has continued to develop with new metal manufacturing equipment. Treat the ore to high thermal pressure in a blast furnace until the heat exceeds the melting point of the metal.

Add a reducing agent such as coke to strip away the oxides in materials and separate the metals from rock and gangue. The coke <a href="https://www.sciencedirect.com/science/article/pii/B9780080450513000075" target="_blank" rel="noopener">reacts with oxide</a> and splits it into carbon dioxide and metallic content.

The molten metal is channeled out of the furnace and deposited in molds. Allow the material to cool down and solidify into casts.

The <a href="https://sites.esm.psu.edu/courses/emch13d/design/design-tech/manufacturing/manuf_2.html" target="_blank" rel="noopener">two main types of mold casting</a> are expendable casts and permanent casts. The former class needs to be broken to release the cast metal, while the latter type is fabricated out of ductile material and can be reused.

Cast the molten metal to form an ingot

Metal deformation <a href="https://www.doitpoms.ac.uk/tlplib/metal-forming-2/printall.php#:~:text=A%20forming%20operation%20is%20one,yield%20stress%20of%20the%20material." target="_blank" rel="noopener">prepares the material</a> for the intended industrial application. One method for bulk deformation is rolling the metal to reduce it to a uniform thickness and smoothen the surface.

Extrusion and drawing are more suitable for alloys. The blend of metals is moved through a die opening by a ram. In the case of extrusion, no tensile forces are exerted, and the material is pushed out. On the contrary, drawing applies tensile force and pulls the metal out of the opening.

Finish metals for bulk manufacturing with the deformation process

<h3>Manufacturing metal powder from the ore</h3>
An alternative way to finish metal for further production is to <a href="https://making.com/metal-powder" target="_blank" rel="noopener">process it into powder</a>. The atomization technique passes the molten metal through a narrow opening against a jet of air or liquid.

The pressure causes the liquid metal to split into droplets, quickly turning into solids as the temperature decreases.

Metal Processing Equipment

Connect directly with leading machine and equipment manufacturers worldwide and find production equipment for processing and packing metals.

Metal &ndash; Making.com

Metal Processing Equipment - Making.com

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Find production technology for Metal purification, and connect directly with leading machine manufacturers worldwide.

Metal purification

Which metal purification equipment do you need?

Plug and play natural gas to hydrogen generator

Containerized hydrogen upgrading system

Mill for calcining gypsum

Plug & play water to hydrogen generator

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