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Poultry feed bagging Equipment

Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.

Bagging

Poultry feed

Electronic net weigher raises the industry’s standards to a higher level with its exceptional performances. This is the system that is used for the high-capacity baggers.


<h2>Electronic net weigh system with strain-gauge load cells</h2>
The E SERIES from PT Chronos is an electronic net weigher that raises the industry’s standards to a higher level with its exceptional performances. The latest generation of the E Series net weighers meets the highest demands for accuracy, reliability and performance. The simple construction and sturdy design ensure safe and accurate operation.

Our precision weighing systems are available in single weigher, double weigher combinations or fully integrated in bagging lines for a weighing range from 5 to 50 kg per weight. Combined with our digital weighing modules SpeedAC NXT, the E Series net weighing system can be used as fully integrated into a bagging line for various applications from the food, feed, pet food, agriculture, chemical, pharmaceutical and minerals industries.

Electronic net weigher for high-capacity baggers

Innovative bottom-up baggers for high-speed industrial packaging will help you create a dust-free packing environment.


<h2>Reduce dust with the innovative bottom-up filling technology</h2>
The PT Chronos OML BF SERIES open-mouth bagging systems are specifically designed for the food, chemical and pharmaceutical industries to bag powdery materials, like milk, whey or lactose powders. The OML BF bagging system features our patented dust-reduced, bottom-up filling technology, which ensures high accuracy during the filling process. Once the bag is placed, the filling spout moves down the bag during the filling cycle.

The Open-mouth bottom-up baggers keep a minimum distance between the filling point of the vertical filling screw and the product in the bag to minimize the dust emission and reduce the product aeration. The control-driven vertical screw allows all powdery products to be filled hygienically, accurately and quickly.

Open-mouth bottom-up baggers

Here are the open-mouth baggers that are specially designed for hygienic bagging of powdery bulk materials. The series are equipped with gross weighing systems for precise filling results.


<h2>Next generation hygienic open-mouth bagging</h2>
The OMLH BF SERIES from PT Chronos, is an open-mouth bagging systems that are specially designed for the hygienic bagging of powdery bulk materials such as milk powder / whey powder / lactose powders, baby food, chemicals, pharmaceuticals etc. The patented bottom-up filling technology features high filling accuracies, an open or closed bag-top transport unit, quick and simple cleaning.

After the bag placement, the filling spout moves the bag down the vertical filling screw during the filling cycle. A minimum distance between the filling point of the vertical filling screw and the product in the bag is maintained to significantly minimize the dust emission and reduce the product aeration. The vertical screw is frequency / servo control driven, allowing all powdery products to be filled hygienically, accurately and quickly.

Hygienic open-mouth bottom-up baggers

If you want highly precise bagger for bagging multiple bag materials, here you go. This versatile open-mouth bagger has very fast bag size changeover.


<h2>Highly versatile, reliable and precise open-mouth bagger</h2>
The PT Chronos PTR-1030 Series Open-Mouth Bagger can adapt to applications that require multiple bag materials, bag sizes and bag closing devices. It uses two FANUC robots, one for empty bag handling and one for filled bag control. The two robots provide both reliability, by simplifying the mechanical aspect and limiting the number of moving parts in the machine, and precision, with their proven accuracy.

The empty bag handling robot can be upgraded with a vision system which realigns the top of the bag during the empty bag placing motion, thus ensuring the highest precision during the bag closing process. The PTR-1030 can fill either gusseted or pillow-type open-mouth bags, and can handle paper, PE, laminated and porous polywoven bags. The PTR-1030 Series Open-Mouth Bagger are the most versatile and agile bagger in the industry, providing ultra-rapid bag size changeovers.

Versatile open-mouth bagger

Choosing an accurate palletizer can be quite an advantageous move. This one is designed for euro, industrial or chemical pallets and is suitable for any pallet material and bag type currently used in all common industries.


<h2>Compact palletizer combines robotic and traditional palletizing technologies</h2>
The CPL SERIES from PT Chronos is a high-level gripper head palletizer (also called Compact palletizer) which utilizes an ideal combination of robotic and traditional palletizing technologies, optimizing the benefits of both systems. The CPL palletizers feature an innovative automatic gripper technique and are available in two different versions to suit individual performance requirements.

The gripper technique ensures the exact positioning of the bags onto the pallet, particularly the precise positioning of overlapping bags for maximum pallet stability. The CPL SERIES can palletize from 400 up to 2,400 bags per hour (with a multi-pick-up gripper). The optional modules and variable layout configurations facilitate its adaptation to your available space.

Compact palletizer

Palletize up to 1,800 large industrial bags per hour at a multi-pick-up configuration.


<h2>The most efficient robotic cells for any palletizing need</h2>
The RPL SERIES robot palletizers from Premier Tech Chronos have combined the innovative engineering and control capabilities with leading-edge bag preparation. These robots can palletize up to 1,800 bags per hour at a multi-pick-up configuration.

The heavy duty robotic cell can simultaneously gather bags, bales or containers from many different incoming product lines. This robot palletizer is compatible with all common standard industrial pallets. All our equipment is PLC controlled with user-friendly human-machine interfaces. The RPL SERIES can handle boxes, bundles, cases, cans, drums, trays, bags, bales etc.

Robot palletizer

Quick filling of bags while avoiding leakage out of the top of a bag can be challenging on high speed production lines. These rotary bag packers are quick and efficient.


<h2>Fill bags continuously, without spillage</h2>
Paglierani's rotary bag packers can fill valve bags that prevent spillage during the process. Valve bags use an open sleeve within the bag to fill the product. Once full, the bag material pushes against this sleeve so that it functions as a valve and shuts the bag, effectively closing it tightly at the top.

With a variable number of filling heads, this rotary packer is made with Italian precision and built-in monitoring and control. Being modular in design, it can easily be integrated into a production line.

Rotary bag packers for valve bags

Open mouth bags allow for a variety of different products to be packaged, with varying bulk densities and flow characteristics. Accurate weighing and bag delivery is required when automating this process.


<h2>Dose and fill open mouth bags automatically</h2>
Paglierani's COMBeI FS 368 series provides fully automated metering and filling of open mouth bags. As with all Paglierani designs, it is sturdy and suitable for aggressive environments and can be integrated easily into any production line before the bags are sewn, heat sealed or pinched closed.

With their Italian technology, Paglierani set the standards for small to medium scale bagging solutions for bulk products.

Automatic bagging machine for open mouth bags

Palletised loads need to be securely wrapped in order to protect them from shifting, crushing, ripped or loose packing, water damage or infestation.


<h2>Stabilise and fully cover any palletised product load</h2>
The Paglierani stretch hooding machine applies a protective top cover to bags, bundles and boxes on pallets. Holding unstable loads together, the palletised load is totally covered in seconds by the automatic process.

The fully stainless steel construction is Italian designed, yet strong and suitable for the most aggressive environments.

Stretch pallet hooder

If you are a manufacturer of fertilizers, bulk chemicals, sugar, seeds, or any grains it is likely that you would need to transport a lot of free-flowing bulk products. Maintaining precise weighing and dosing while bagging these products can be a challenge. You would ideally require an efficient and reliable bagging solution which can overcome all of these challenges.


<h2>Save time with a fast and easy to maintain bagging solution</h2>
STATEC BINDER’S PRINCIPAC is a fully automatic, high-performance bagging solution for open-mouth bags. It can process up to 2000 bags per hour, making it one of the leading bagging solutions.

The open mouth bagging machine can process both pillow and gusset bags with filling weights ranging from 10 kg to 50 kg. It can process bags made of woven polyethylene (PE), polypropylene (PP) and paper. The prefabricated bags are separated from the magazine and individually transported to the pickup station with the help of vacuum suction cups. These bags are then opened to maximize their volume by the suctions bar, and are clamped to the filling spout. The product is measured to the specified level and is filled into the bag. Upon finishing the filling process, the bags are placed on the conveyor belt and then transported to the bag sealing machine. The bag is then sown, heat-sealed or hot-glued depending on its material.

It is ideally suited for any type of free-flowing bulk products such as petrochemical bulk materials, chemicals, sugar or rice. It can also have an additional equipment such as a dustproof filling spout for powdery products such as flour.

Open mouth bagging machine

The packaging of powdery products such as flour can be challenging as it is crucial to maintain a constant downward airflow which helps direct stray particles into the bag. A state of the art, yet reliable solution is needed which provides high-speed with a continuous motion for the efficient packaging of these products.


<h2>Save time with a fast and flexible open-mouth bagging carousel</h2>
STATEC BINDER’s CIRUPAC is a high-performance bagging carousel which is extremely reliable and accurate. It is specially designed for the packaging of flour and powdery products in pillow bags and gusset bags with a filling weight of 10 kg to 50 kg. It is ideal for filling prefabricated open mouth bags made of woven PP, PE or paper, and can achieve a maximum output of up to 1200 bags per hour.

The Open-mouth bag filling machine for powders is configured with a continuously rotating carousel. The components of the machine are connected to each other with utmost precision to ensure a seamless operation. The prefabricated bags are individually separated from the magazine by vacuum suction and are sent to the pickup station. Upon arrival to the filling spout, the bag is opened and clamped to the filling spout for the filling process. The product is then measured to the specified level and poured into the bag via an intermediate hopper.

At any given time, up to six bags can be filled via the six different filling stations housed in the carousel. The filled bags are transported to the bag sealing station, and during the time of transport the product is continuously compacted by special vibration plates. All these steps take place continuously, thus ensuring a seamless packed bag output. Its applications include powdery products such as flour, animal feed premixes or corn starch, etc.

Open mouth bag filling machine for powders

If you are in industries such as petrochemicals, fertilizers, animal feed, food, etc, you must have high production rates. External packaging for all of these products can be very expensive. An efficient solution for packaging high production capacity is needed which also maintains high quality.


<h2>High production capacity, flexibility, while saving time</h2>
STATEC BINDER’S SYSTEM-T is a fully automatic form fill seal bagging machine in which forming, filling and sealing of a package take place on the same machine. It can bag up to 2400 units per hour and combines high-quality packaging from a polyethene (PE) tube with high production capacity.

The form fill seal bagging machine has workstations for forming, filling and sealing the bags, which means that three bags are always being processed simultaneously. This enables a shorter cycle time for each stage of the process. It also ensures that even at high production speeds the bags are always formed, filled and sealed at the precise moment. Its modern yet sturdy configuration lays emphasis on easy accessibility, generous clearances, long maintenance intervals and low maintenance costs.

Due to the high flexibility of the form fill seal bagging machine it can be adapted to different customer requirements. For example, pillow bags and gusset bags can be produced with or without carrying handle and a filling weight between 5 kg and 50 kg. Additional perforation of the bags is also possible.

Form fill seal bagging machine

There is an increasing demand for a range of different package sizes of the same product. If you are a small-scale producer working with powdery or moderately free-flowing goods, it would be expensive to own and maintain different packaging equipment. You would require a packaging machine which can adapt to industry specific requirements. To adhere to these specific requirements, a flexible and user-friendly packaging solution is needed.


<h2>High-performance and high flexibility</h2>
STATEC BINDER’S SYSTEM-F is a fully automatic vertical form-fill-seal packaging machine. It has a bagging capacity of about 900 bags an hour. It produces pillow bags and gusset bags with or without carrying handle and a filling weight between 5 kg and 50 kg from the flat film.

The flat film to be used for packaging the product is first inflated with the help of a forming shoulder. This process is easily carried out because the forming shoulder is laced with a low friction coating. The initial seal on the film is made by a constantly heated hot-sealing bar, which performs vertical overlapping sealing. The product to be packaged is weighed according to pre-set requirements and is poured into the film via the filling tube. The hot-sealing bar then seals the filled package on the top, while also forming a lower seal for the next flat film. The packaging system also has a built-in blade which ensures that filled bags are separated from the tube. The entire process is carried out with the shortest possible cycle times with the help of an intensive air cooling system.

The Vertical Form Seal Machine has an adjustable format set which allows different package sizes to be produced. The format or production can be changed by just one person in just a few minutes by a rotating magazine. This rotating magazine is installed directly on the machine and holds several format sets of different sizes ready at all times. Although it is primarily aimed to be used for packaging moderately free flowing products such as chemicals, it is also suitable to be used with products such as animal feed, fertilizer and salt.

Vertical form fill seal machine

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