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Feed premixes bagging Equipment

Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.

Bagging

Feed premix delivers a quality blend of macro and micronutrients to meet the overall growth and health needs of animals. Although they constitute a small portion of the feed, they provide enormous benefits by adding a balanced, nutrient-rich feed that supports the animal health. Feed premix making equipment ensures a proper combination of important ingredients to generate a perfect blend.

Feed premixes

Innovative bottom-up baggers for high-speed industrial packaging will help you create a dust-free packing environment.


<h2>Reduce dust with the innovative bottom-up filling technology</h2>
The PT Chronos OML BF SERIES open-mouth bagging systems are specifically designed for the food, chemical and pharmaceutical industries to bag powdery materials, like milk, whey or lactose powders. The OML BF bagging system features our patented dust-reduced, bottom-up filling technology, which ensures high accuracy during the filling process. Once the bag is placed, the filling spout moves down the bag during the filling cycle.

The Open-mouth bottom-up baggers keep a minimum distance between the filling point of the vertical filling screw and the product in the bag to minimize the dust emission and reduce the product aeration. The control-driven vertical screw allows all powdery products to be filled hygienically, accurately and quickly.

Open-mouth bottom-up baggers

For bagging free flowing materials into open mouth bags, this system is ideal. It is a compact design, ideal for restricted packaging rooms and has a fully integrated gross or net weighing system.


<h2>Efficient bagger that fits into limited space</h2>
The Premier Tech Chronos OML SERIES open-mouth bagging systems are designed for bagging free-flowing materials into open-mouth bags for applications between 5 and 50 kg per bag. The systems are ideal for bagging flakes and granules from the Food, Feed, Pet Food, Chemicals and Minerals industries.

The OML SERIES features modular designs in three versions: compact open-mouth bagging system (OML-1080 SERIES, up to 800 bags per hour), high-speed open-mouth bagging system (OML-1120 SERIES, up to 1,200 bags per hour) and high-speed open-mouth bagging system for PE bags (OML-1120 FS SERIES, up to 1,200 bags per hour). Units can be supplied with either gross or net weighing systems for optimum system performance.

Open-mouth baggers for free flowing powders

If you want highly precise bagger for bagging multiple bag materials, here you go. This versatile open-mouth bagger has very fast bag size changeover.


<h2>Highly versatile, reliable and precise open-mouth bagger</h2>
The PT Chronos PTR-1030 Series Open-Mouth Bagger can adapt to applications that require multiple bag materials, bag sizes and bag closing devices. It uses two FANUC robots, one for empty bag handling and one for filled bag control. The two robots provide both reliability, by simplifying the mechanical aspect and limiting the number of moving parts in the machine, and precision, with their proven accuracy.

The empty bag handling robot can be upgraded with a vision system which realigns the top of the bag during the empty bag placing motion, thus ensuring the highest precision during the bag closing process. The PTR-1030 can fill either gusseted or pillow-type open-mouth bags, and can handle paper, PE, laminated and porous polywoven bags. The PTR-1030 Series Open-Mouth Bagger are the most versatile and agile bagger in the industry, providing ultra-rapid bag size changeovers.

Versatile open-mouth bagger

Choosing an accurate palletizer can be quite an advantageous move. This one is designed for euro, industrial or chemical pallets and is suitable for any pallet material and bag type currently used in all common industries.


<h2>Compact palletizer combines robotic and traditional palletizing technologies</h2>
The CPL SERIES from PT Chronos is a high-level gripper head palletizer (also called Compact palletizer) which utilizes an ideal combination of robotic and traditional palletizing technologies, optimizing the benefits of both systems. The CPL palletizers feature an innovative automatic gripper technique and are available in two different versions to suit individual performance requirements.

The gripper technique ensures the exact positioning of the bags onto the pallet, particularly the precise positioning of overlapping bags for maximum pallet stability. The CPL SERIES can palletize from 400 up to 2,400 bags per hour (with a multi-pick-up gripper). The optional modules and variable layout configurations facilitate its adaptation to your available space.

Compact palletizer

Palletize up to 1,800 large industrial bags per hour at a multi-pick-up configuration.


<h2>The most efficient robotic cells for any palletizing need</h2>
The RPL SERIES robot palletizers from Premier Tech Chronos have combined the innovative engineering and control capabilities with leading-edge bag preparation. These robots can palletize up to 1,800 bags per hour at a multi-pick-up configuration.

The heavy duty robotic cell can simultaneously gather bags, bales or containers from many different incoming product lines. This robot palletizer is compatible with all common standard industrial pallets. All our equipment is PLC controlled with user-friendly human-machine interfaces. The RPL SERIES can handle boxes, bundles, cases, cans, drums, trays, bags, bales etc.

Robot palletizer

Unacceptably high dust levels can be generated whilst manual emptying and handling of bags, also products can be dangerous if they come into skin contact or are inhaled. Further issues of product wasting and contamination whilst discharging bags can be difficult to eliminate.


<h2>Continuously discharge bags, automatically and dust free</h2>
The TBMA 'Galahad' automatic bag slitter is suitable for the continuous and dust-free handling of all types of single or multi-layered bags. Any size of paper or plastic bag, whether lightly or densely filled with granular or powdered products, can be cut and emptied without problems. Standard operation will handle approximately 20 tons per hour, however, depending on the properties of the product and the condition of the bags, capacities of up to 50 tons per hour can be obtained.

Automatic bag slitter

Dust emissions, product loss and product contamination are the main risks when discharging products from different types of Big Bags. Variations in type of product, bag, environmental aspects, system capacity and budget can make selecting a big bag discharge system challenging.


<h2>Discharge single or multi-trip bags cleanly and safely</h2>
The TBMA range is based on a simple but very flexible modular concept, whereby the basic models can be extended with several options to obtain a complete solution for discharging Big Bags with or without plastic liners.
Suitable for free flowing or poor flowing products, the specially designed liner clamping mechanism enables a dust-free seal of the liner before product flow is allowed into the downstream system.
Each discharger can be supplied with a wide range of ancillary equipment for further dosing and conveying of the discharged products.

Big bag discharge system

There are many considerations when handling FIBC's (Flexible Intermediate Bulk Containers) or Big Bags, namely the kind of product, type of bag used, environmental aspects, system capacity and budget constraints. Bags need to be correctly hung, stretched and vibrated during filling to avoid unstable, poorly filled and unstackable bags. The major concerns when discharging bags are dust emissions, product loss and product contamination.


<h2>Safe and effective filling, weighing and discharge of Big Bags</h2>
TBMA has a wide range of expertise in the application of hygienic FIBC handling equipment, with proven reliability in practice, which allows correct assessment of the right system for every situation. TBMA Big-Bag filling systems can be supplied to handle weights ranging from 500 to 2000 kg. Filling capacities up to 70 bags per hour can be achieved depending on the type of product feed and system lay-out.

Hygienic FIBC handling line

Quick filling of bags while avoiding leakage out of the top of a bag can be challenging on high speed production lines. These rotary bag packers are quick and efficient.


<h2>Fill bags continuously, without spillage</h2>
Paglierani's rotary bag packers can fill valve bags that prevent spillage during the process. Valve bags use an open sleeve within the bag to fill the product. Once full, the bag material pushes against this sleeve so that it functions as a valve and shuts the bag, effectively closing it tightly at the top.

With a variable number of filling heads, this rotary packer is made with Italian precision and built-in monitoring and control. Being modular in design, it can easily be integrated into a production line.

Rotary bag packers for valve bags

Management of big bags requires specialist handling and selection of cost-effective configurations for filling and weighing. Considerations also need to be made to for different bag contents; powder, granules, pellets or flakes.


<h2>Handle big bags of any product type quickly, easily and economically</h2>
Paglierani produces big bag filling machines and stations for weighing and bagging large dimension bags more easily and effectively. Designed for big bags and FIBCs (Flexible Intermediate Bulk Containers), they guarantee excellent performance, optimising production rates whilst minimising investment costs.

The BB simple series for weighing and bagging can be integrated into the BB equipped series which is complete with empty pallet dispensers and rollers that accumulate full pallets.

Big bag solutions

The packaging of powdery products such as flour can be challenging as it is crucial to maintain a constant downward airflow which helps direct stray particles into the bag. A state of the art, yet reliable solution is needed which provides high-speed with a continuous motion for the efficient packaging of these products.


<h2>Save time with a fast and flexible open-mouth bagging carousel</h2>
STATEC BINDER’s CIRUPAC is a high-performance bagging carousel which is extremely reliable and accurate. It is specially designed for the packaging of flour and powdery products in pillow bags and gusset bags with a filling weight of 10 kg to 50 kg. It is ideal for filling prefabricated open mouth bags made of woven PP, PE or paper, and can achieve a maximum output of up to 1200 bags per hour.

The Open-mouth bag filling machine for powders is configured with a continuously rotating carousel. The components of the machine are connected to each other with utmost precision to ensure a seamless operation. The prefabricated bags are individually separated from the magazine by vacuum suction and are sent to the pickup station. Upon arrival to the filling spout, the bag is opened and clamped to the filling spout for the filling process. The product is then measured to the specified level and poured into the bag via an intermediate hopper.

At any given time, up to six bags can be filled via the six different filling stations housed in the carousel. The filled bags are transported to the bag sealing station, and during the time of transport the product is continuously compacted by special vibration plates. All these steps take place continuously, thus ensuring a seamless packed bag output. Its applications include powdery products such as flour, animal feed premixes or corn starch, etc.

Open mouth bag filling machine for powders

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