Ingredient dissolver for small batches
Efficiently dissolve water-soluble powders and concentrates up to 200 cP with precision, ensuring consistent product quality and streamlined small-batch processing in your production line.
Dissolves and Mixes Ingredients Efficiently
The Ingredient Dissolver from Tetra Pak is engineered to revolutionize small batch processing by efficiently dissolving and mixing diverse ingredients across dairy, beverage, and plant-based industries. Featuring a radial jet mixer, it ensures uniform mixing, reducing viscosity challenges in products like yogurt, almond milk, and protein powders. This system’s small recirculation unit supports pre-dissolution, enhancing consistency and texture in formulations such as fruit smoothies and condensed milk. With a maximum vessel capacity of 250 liters, it integrates seamlessly into batch operations and offers a low-cost solution for precise ingredient handling. Designed with stainless steel, it offers robust corrosion resistance, making it suitable for various liquid and powder applications. The dissolver’s efficient energy use and easy-to-clean design meet stringent production standards, providing smooth operations and minimized downtime, making it an ideal choice for producers aiming for quality and efficiency in product development.
Benefits
- Enhances product consistency across a variety of formulations, reducing the potential for quality variations.
- Optimizes small batch processing with precise ingredient integration, minimizing waste and raw material costs.
- Streamlines operations with efficient energy usage, lowering overall production costs.
- Offers robust corrosion resistance, ensuring longevity and reliability in diverse processing environments.
- Facilitates rapid cleaning and maintenance, reducing downtime and keeping production lines running smoothly.
- Applications
- Cream,Sauces,Pasta filata,Cheese,Infant formula powder,Tomato products,Baby food / infant formula,Dairy,Food,Soups,Uht milk,Plant-based cheese alternative,Cheese cheddar,Desserts,Ice cream,Recombined milk,Spreads,Still drinks,Flavored and/or value-add milk,Alcoholic beverages,Semi-hard cheese,Plant-based products,Milk powder,Esl milk,Fruit preparations / jams,Powder,Dairy alternative,Juice,Whey processing,Beverages,Nectar,Concentrated / condensed milk,Dips,Plant-based powder,Dressings,Pasteurized,Yoghurt / fermented dairy
- End products
- Soy protein powder,Chocolate mousse,Protein powder,Tomato paste,Craft beer,Caesar dressing,Skimmed milk,Whole milk powder,Orange juice,Almond milk,Oat milk,Vegan cheddar,Vanilla ice cream,Cheddar cheese,Whey protein isolate,Chocolate milk,Hazelnut spread,Fruit smoothies,Mozzarella,Strawberry jam,Condensed milk,Marinara sauce,Edam cheese,Esl dairy milk,Powdered infant formula,Yoghurt,Heavy cream,Chicken soup,Gouda cheese,Lactose-free baby formula
- Steps before
- Weighing,Blending,Emulsification
- Steps after
- Sterilization,Homogenization,Filtration,Packing
- Input ingredients
- water-soluble powder,concentrate,crystalline bulks like sugar,dextrose,multiple high volumes of dry ingredients
- Output ingredients
- dissolved solution,pre-batches,dissolved sugar,dissolved dextrose
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- 250 liters
- Viscosity range
- up to 200 cP
- Recirculation unit
- Small
- Mixing method
- Radial jet mixer
- Application
- Dissolving water-soluble powder or concentrate
- Working mechanism
- Radial jet mixer
- Batch vs. continuous operation
- Batch
- Automation level
- Autonomous / Manual
- Cleaning method
- CIP / Manual
- Cleanability
- Easy to clean with CIP/SIP methods
- Corrosive resistance (e.g. acids)
- High resistance to acids used in food processing
- Biological compatibility
- Safe for food-grade applications
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Powder or concentrate type
- Water-soluble
- Vessel capacity
- 250 liters
- Unit type
- Autonomous ingredient dissolver
- Mixer type
- Radial jet mixer
- Integration possibilities
- SCADA / PLC integration
- Vessel capacity customization
- Up to 250 liters
- Mixing system
- Radial jet mixer
- Recirculation unit
- Small recirculation unit
- Batch preparation capability
- Pre-dissolving of small batches